Diamatic BMG-780 ULTRAPRO Service Manual Download Page 1

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Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes

SERVICE MANUAL

BMG-780

ULTRA

PRO

VERSION 1.0

Summary of Contents for BMG-780 ULTRAPRO

Page 1: ...FOR MORE INFORMATION VISIT WWW DIAMATICUSA COM Diamatic 05 2013 This document is not contractual Design and technical specifications may be subject to changes SERVICE MANUAL BMG 780 ULTRAPRO VERSION 1 0 ...

Page 2: ...x Tools 03 Spare parts 04 Electric schedules E06867 3x 400V 15kW frequency drive 24 E06867 UL230 3x 230V 15kW frequency drive 35 E06867 UL480 3x 480V 15kW frequency drive 44 Fault diagnose frequency drive 53 ...

Page 3: ...el cutters E07455 Cutter plate 240 complete with bush hammer tools E0300117 Cutter plate 240mm complete with star wheel cutters Part number Description Remarks BG200982 Dry polish dot black 100 180kg head pressure BG200983 Dry polish dot blue 200 180kg head pressure BG200984 Dry polish dot red 400 180kg head pressure BG200985 Dry polish dot white 800 180kg head pressure BG200986 Dry polish dot yel...

Page 4: ...4 Spare parts Frame complete ...

Page 5: ...ng bush 2 19 M12 Washer heavy 2 20 M12 Plastic Insert Nut 8 21 999 9154 Pipe clamp set 20mm 1 22 E12341 Hose connection 75mm 1 23 E12407 Electro box cover 1 24 E12366 Electro box 1 25 E10558 Hinge 3 26 E12289 RH electro box side plate Diamatic 1 27 E12268 MKII frame 1 28 M12 Nut 6 29 M12 Spring Lock Washer 6 30 M12x40 Bolt 6 31 M12 Washer 18 32 E12319 Wheel 305mm 2 33 E11558 Wheel axle right 1 34 ...

Page 6: ...6 Handle complete ...

Page 7: ...an switch cover 1 78 BE0712 Wire rope clamp 8mm DIN741_555 1 79 E11227 Unlocking handle 1 80 E10388 Tension spring 1 81 M10x30 Hexagon Socket Head Cap 1 82 M10 Washer 2 83 E10380 Push strip 1 84 E12379 Cover plate 1 85 E12369 Keypad 1 86 M5x15 hexagon bolt 4 87 BE0566 Snap hook 2 88 E07008 Chain for dusthose 1 89 M10x50 hexagon bolt 1 90 E11284 Baal attachment 1 91 E11222 Hose arm 1 92 E11557 Cove...

Page 8: ...8 Machine complete ...

Page 9: ... Coupling plastic star 1 114 BG007808_1 Coupling under part 1 115 BE0188 M6x25 hexagon socket head bolt 1 116 BG11829 V seal 1 117 BE0635 M8x110 hexagon socket head bolt DIN 912 6 118 BG007839 2 Protection cover 1 119 BE0642 M6 8x8hex socket head shoulde screw 4 120 M6x20 Hexagon Socket Head 4 121 M6 Washer 4 122 E04551 Plastic cup 1 123 E06897 Slide strip 3 0mtr 124 E11508 Tightening steel strip ...

Page 10: ...10 Upper drive ...

Page 11: ...07809 1 Motorplate compl 1 138 BE0443 M10x25 hexagon socket head bolt 1 139 BG005860 Upper tensioner 1 140 E12358 Holder with Ø18 2 141 BG007838 Motor housing 1 142 BG007867 Centre pulley 1 143 BG11980 Middle belt 1 144 BG005834 Lower plate upper drive 1 145 BG005807 Ring 1 146 BG007804 Flange 1 147 BE0350 M6x10 hexagon head screw 8 ...

Page 12: ...12 Lower drive ...

Page 13: ...bolt DIN 933 2 163 BG007822 1 Housing complete 1 164 BG007832 Tensioner plate 1 165 BE0122 M14x75 hexagon head bolt DIN 933 2 166 BG007868 Drive pulley 1 167 BG007869 Pulley 3 168 BG11866 Lower belt 1 169 BG007865 Lower tensioner 1 170 BG007824 Lower plate 1 171 BG007850 Inspection cover 2 172 BE0082 M8x12 hexagon socket head bolt DIN 912 6 173 BE0035 M6x16 hexagon socket head bolt DIN 912 18 174 ...

Page 14: ...03 Belt pulley 1 186 BE0109 Key 8x7x20 DIN 6885A 1 187 BE0076 Retaining ring for shaft Ø25 DIN 471 1 188 BG005802 Bearing house 1 189 BE0077 Retaining ring for bore Ø52 DIN 472 4 190 222 2331 E Bearing 2 191 BG007801 Axle 1 192 BE0657 Key 8x7x50 DIN 6885A 1 193 BG007805 Pulley 1 ...

Page 15: ...Item Part number Description Remarks Qty 200 BG007812 Sprocket 1 201 E03703 V seal 1 202 BG007806 1 Pulley 1 203 E01490 Bearing 1 204 E03993 Retaining ring for bore Ø90 DIN 472 1 205 BE0126 Retaining ring for shaft Ø50 DIN 471 1 ...

Page 16: ...e Ø80 DIN 472 2 211 BG11933 Bearing 1 212 BG007815 Bearing house 1 213 BE0256 Key 8x7x30 DIN 6885A 1 214 BG007818 Axle 1 215 BE0658 Key 12x8x35 DIN 6885A 1 216 BG11867 Pulley 1 217 BG11868 Taperlock 1 218 BG007817 Bearing house 1 219 BG11871 Bearing 1 220 BE0607 Retaining ring for shaft Ø40 DIN 471 4 ...

Page 17: ...Remarks Qty 225 BG11887 Bearing 1 226 BG007819 Bearing house 1 227 BE0607 Retaining ring for shaft Ø40 DIN 471 4 228 BG11889 Taperlock 229 BG11888 Pulley 230 BG007817 Bearing house 231 BG11871 Bearing 232 BG007816 Axle 233 BE0659 Key 12x8x45 DIN 6885A 1 ...

Page 18: ...60 Item Part number Description Remarks Qty 240 BE0074 Retaining ring for shaft Ø20 DIN 471 1 241 222 2245 Bearing 2 242 BG005830 Axle for tensioner 1 243 BG005831 Tension plate 1 244 BE0130 M10x25 countersunk screw DIN 7991 1 ...

Page 19: ... Part number Description Remarks Qty 250 BE0074 Retaining ring for shaft Ø20 DIN 471 2 251 BG11884 Bearing 2 252 BG007836 Pulley 1 253 BG007837 Axle tensioner 1 254 BE0458 M8x25 countersunk screw DIN 7991 2 255 BG007833 1 Tensioner 1 ...

Page 20: ...20 Buffer plate for surface preparation 3x ...

Page 21: ...608 Retaining ring for bore Ø58 DIN 472 1 272 BE0030 M8x25 hexagon head bolt DIN 933 1 273 BE0314 M8x30x1 5 washer 2 274 279 E10240 SW PLATE Ø240 MM WITH STAR WHEELS 1 274 E09580 Cutter plate 240mm for 5 tools 1 275 276 BG300133 Locking pin screw 6 277 BG300130 Axle 6 278 BG300109 Cutter 20 279 MPL48 Washer 25 280 E07240 2 DIAMAG 240mm adapter plate 1 BG200993 1 Plate for 6 wings 240mm 1 BG200988 ...

Page 22: ...22 Buffer plate for polishing 3x ...

Page 23: ...002 1 Flexplate diamond holder 1 304 BG24020021 1 Flexplate diamond holder only 1 305 E06446 Magnet 3 306 BG11811 Centering star 3 307 BG11810 M6x10 countersunk screw 6 308 BE0456 M8x16 countersunk screw DIN 7991 3 309 E07240 2 DIAMAG 240mm adapter plate 1 BG200993 1 Plate for wings 240mm 1 BG200988 1 Dry polish dot holder 240mm 1 310 E06447 DIAMAG adapter plate for dots 3 311 Dry polish dots 3 31...

Page 24: ...24 3 Electric schedules E06867 3x 400V 15kW frequency drive ...

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Page 35: ...35 E06867 UL230 3x 230V 15kW frequency drive ...

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Page 44: ...44 E06867 UL480 3x 480V 15kW frequency drive ...

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Page 53: ...e delivered with the machine If you put the CD in the computer it will automatically go to the manuals Does the inverter shows an INF fault reset the machine If the machine does not work after that call you distributor To reset the machine put out the power supply and wait 5 minutes Then start up the machine again Call a technician if the machine still not works ...

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