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Hitachi 51F510, Manual

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Hitachi 51F510 Manual Download Page 86

Dig G

Dig B

Dig R

Sw Adj

RK12

Digital

Convergence

Unit

"DCU"

"Mounted on

Deflection

PWB"

PFS

DP-4X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

PDSE

BV

BH

GH

RV

RH

Mute

15

16

5

10

SW+28P

+ -

14

13

11

+ -

7

9

+ -

15

16

18

+ -

14

13

11

+ -

6

7

9

+ -

IK40

GH

RV

RH

IK41

BV

BH

GV

6

PCB

1

3

4

PCG

4

3

1

PCR

1

3

4

6

18

6

6

CYV+

CYV-

CYH+

CYH-

CYV+

CYV-

CYH-

CYH+

CYV+

CYV-

CYH+

CYH-

IK02

1

3

2

To Blue Convergence Yokes

To Green Convergence

Yokes

To Red Convergence Yokes

"DCAM"

Digital Convergence

Adjustment Mode

4

5

7

3

1

IY04

PSC

9

7

5

14

13

12

OSD B

OSD G

OSD R

Dig OSD B

Dig OSD G

Dig OSD R

To CRTs

B

G

R

Deflection PWB

Ft. Control PWB

Signal PWB

Signal PWB

HMO1

2

IR Receiver

3

IR Out

SK01

UKDG

HC2611

QY34

Mute

"Lo"

PAGE 06-0

6

Stby

+3.3V

IR In

2

1

MAG SW

SM09

GV

+5V

-5V

1

5

Magic Focus

8

QY32

QY29

QY24

QY25

QY26

26

25

24

18

19

21

Rainforest

Dig OSD B

Dig OSD G

Dig OSD R

OSD B

OSD G

OSD R

B

G

R

Service Only

BUSY

QM01

32

34

33

OSD B

OSD G

OSD R

Magic Sw Out

42

IR

Main

Up

From IK01

D Size

RK11

DK15

6

PDS1

45

Digicon
Busy In

QM05

6

Digicon Adj

Gnd

+5V

+5V Digital

Gnd

S0

S1

S2

S3

S4

S5

S6

S7

S0

S1

S2

S3

S4

S5

S6

S7

Sensor PWB

H Blk

IR-In

From QK01

From IK01

8

HMO2

IR Receiver

3

IR Out

2

1

2

1

PFT1

3

V Blk

RK10

DK17

RK09

2

Mute

10

5

2

Mute

RK75

DK70

QY56

QY54

QY52

9

QY22

2

YS3

DCU YS

2

Busy

D Adj

DK16

9

8

7

6

5

4

PDCU

1

3

-5V

2

DM13

I009

7

13

6

14

44

50

3.3V

-5V

1

IY05

DCU IR Sel

56

6

DCU IR Out

55

2

17

 I004

PPDC

1

SW-28P

3

SW+28V

SW-28P

4

8

17

12

4

8

17

12

Conv.

Out PWB

QK04

Spot

Sw Adj

40

15

23

21

17

32

44

27

19

30

28

26

24

22

20

16
18

13

29

35
36

31

25

13

10

8

6

4

2

1

33

34

38

42

14

PD

G

1

2

3

4

5

6

8
7

9

LED

S0 ~S7

8 Total

Sensors

10

MAG SW

D Adj

MAG SW

QY17

MAG SW In (Lo)

Q031

Q032

Summary of Contents for 51F510

Page 1: ... Model Chassis Remote P N 57S715 DP 47 CLU 3842WL HL02062 51S715 DP 47 CLU 3842WL HL02062 65F710 DP 45 CLU 4341UG2 HL02071 57F710 DP 45 CLU 4341UG2 HL02071 51F710 DP 45 CLU 4341UG2 HL02071 51F510 DP 43 CLU 4341UG2 HL02071 57F510 DP 43 CLU 4341UG2 HL02071 Service Web Site http www hitachiserviceusa com HITACHI PROJECTION TELEVISION Does Not Have a Digital Module No ATSC Tuner ...

Page 2: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 3: ...01 Voltages and Waveforms 01 18A 5 7V Volt Regulation Circuit Diagram Explained 01 19 5 7V Volt Regulation Circuit Diagram 01 20 LEDs Visual Trouble Shooting Deflection Power Supply Circuit Diagram Explained 01 21 LEDs Visual Trouble Shooting Deflection Power Supply Circuit Diagram 01 22 SECTION 2 MICROPROCESSOR INFORMATION Microprocessor DATA COMMUNICATION Explanation 02 01 Microprocessor DATA CO...

Page 4: ...l Convergence Interconnect Circuit Diagram 06 06 CLU 3842WL Remote Control 06 07 CLU 4341UG2 Remote Control 06 08 Adjustment Marker On Off Explanation 06 09 Adjustment Marker Movement by CH UP and CH DOWN Explanation 06 10 Convergence Adjustment Using and Outside Signal Explanation 06 12 Sensor Error Codes Explanation and Chart 06 13 SECTION 7 CHASSIS PICTURES Main Chassis Picture 07 01 Signal PWB...

Page 5: ...DP 4X CHASSIS INFORMATION POWER SUPPLY INFORMATION SECTION 1 ...

Page 6: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 7: ...roduce a Shutdown signal In Figure 2 there are two resistors One to the positive voltage 5V and one to the negative voltage 5V At their tie point neutral point the voltage is effectually zero 0 volts actually about 1 Volt negative If however the negative voltage is lost the neutral point will go positive This in turn will create a Shut down Signal through DK18 and on to the appropriate circuit in ...

Page 8: ...e main power sup plies will STOP Q204 operates as a latch This prevents Q203 from turning off if the shutdown signal disappears after shutdown SOME SHUTDOWN CIRCUITS ARE DEFEATED IN STANDBY MODE Set Off When the set is turned off called Stand By some of the shutdown inputs are not active because the voltages being monitored are not on Shorted FAN 10V from from pin 3 of IC303 This voltage is monito...

Page 9: ... pages for generic shutdown circuit details All of the Power Supply Shutdown circuitry can be broken down into the following categories Voltage Missing Detection or Short Detection or Negative Voltage Loss Detection Voltage Too High Detection Excessive Current Detection COLD GROUND SIDE SHUTDOWN SENSING CIRCUITS AC must be removed to recover All shutdown events arrive at the base of Q203 The shutd...

Page 10: ...r When this happens its collector will go high This high will be routed through D608 and to pin 8 of PDS3 PROT_OVP A to the PROT_OVP and PROT_OCP Shutdown Diagram 5V NEGATIVE VOLTAGE LOSS DETECTION One of the Shutdown circuits for output A DK18 5V Loss Detection Circuit The purpose of the Negative Voltage Loss detection circuit is to compare the negative voltage with its counter part positive volt...

Page 11: ... If High Voltage climbs too high DH15 will fire and trigger a shut down event DH14 will fire and stop High Voltage Horz Drive If the Vertical Output IC has a problem R629 will sense the current rise The voltage drop will be reflected at the base of Q604 turning it on and producing a Shut Down high DK18 Monitors the 5V and 5V lines going to the DCU If the 5V line is loss the 5V line provides the Sh...

Page 12: ... QEA8 will fall turning it on The collector will go high This high will go to the connector EGB1 pin 8 labeled GAIN CONT This high continues to the Green CRT PWB connector PSC pin 2 labeled VM GAIN This line is connected to the VM Signal generation circuit and turns it off This line is also connected to the base of QY60 This transistor acts as an inverter to change the output High to a Low on its ...

Page 13: ... QY60 RL50 RZHD SW 3 3V IY01 SW 3 3V Reg 3 SW 5 7V 1 SW 2 5V IV01 7 SW 2 2V Reg 1 DM 10 5V DY03 SIGNAL PWB 2 of 3 PAGE 01 07 PROT_OCP SHUT DOWN DIAGRAM PROT_OVP SHUT DOWN DIAGRAM Active Hi DEB6 REF4 Also Shuts Off VM Signal Generation Circuit RZ62 PPS1 45 SIG POWER PWB 3 8 IY07 3 5 SW 9V SW 9V Reg DEF PWB DEF POWER RE27 8 See Signal Power Supply Shut Down Circuit Text Indicates the Labels on the S...

Page 14: ...athode is connected the anode of DP38 This line is connected to the line labeled PROT_OVP and identified as C PROT_OVP is routed to the Deflection Side Power Supply Shutdown Diagram also identified as C EXCESSIVE DEFLECTION 115V B VOLTAGE DETECTION Part of several Shutdown outputs to C DP39 monitors the Deflection 115V B line via the Voltage divider consisting of RP38 and RP39 If the Deflection 11...

Page 15: ...Current Detection QP05 GREEN L E D SW 28V DP50 RP46 DP46 DP47 CP46 TP01 RP47 PAGE 01 09 LP30 CP35 CP31 CP33 28V LP31 14 RP35 28V DP30 CP34 LP33 SW 28V 0 65A LP34 11 1 4 EP02 2 Amp PROT_OVP To Deflection Side Power Supply Shut Down Diagram DP36 RP36 DP37 CP49 RP37 DP39 DP38 SW 7V 3 2 CP36 18 DP32 17 1 4 7V SW 6 3V DP48 DP49 CP39 0 19A Active High 115V Over Voltage Detection C 3 28V Short or Loss De...

Page 16: ... a latch This prevents Q203 from turning off if the shutdown signal disappears after shutdown POWER ON OFF RELAYS RY101 and RY102 RY101 Explained The Relay RY101 supplies AC to the Signal Power Supply bridge rectifier DS201 When this relay en gages the Signal Power Supply starts up and supplies the voltages mentioned below SIGNAL Low Voltage POWER SUPPLY The Signal Power supply is centered around ...

Page 17: ... over voltage condition If this voltage rises too much the zener will fire generating a high on its anode and through D217 to the Common Action Circuit D217 Right Hand Input 1 ZD203 This monitors the DC voltage 10 5V for an over voltage condition If this voltage rises too much the zener will fire generating a high on its anode and through D217 to the Common Action Circuit D218 input circuits D218 ...

Page 18: ...5V R121 D110 D105 For Deflection Power Supply DP01 Q102 R110 9 Power 1 11 Power 3 R232 D213 D115 D116 D214 D217 D218 ZD202 ZD203 ZD205 35V 3 3V R224 Q205 R233 ZD206 R235 ZD204 10 5V R236 R240 D220 R239 R237 D219 SBY 5V 5 7V 12 Power 2 Q104 PPS1 DP 4X SIGNAL POWER SUPPLY SHUTDOWN CIRCUIT E F 7 5 PROT_OVP PROT_OCP 45 47 Active Low Active High C232 R238 Q206 5 6V 5 8 2 5 20 PAGE 01 12 ...

Page 19: ...01 is supplied by the photo coupler PC102 for regulation purposes IC102 works as a variable resistor attached to the cathode of the internal LED inside IC102 As the SBY 5V changes so will the resistance of IC102 Voltage Up Resis tance goes Down As the Resistance goes down the Light emitted from the LED will in crease As the Light increases from the LED the receiver will conduct more heavily This d...

Page 20: ...Deflection PWB through R120 R110 D109 to the Base of Q101 goes high and the transistor turns on This action supplies a ground return for the coil inside RY101 and the relay turns on supplying AC to the Signal Power Supply recti fier DS201 and the Signal Power Supply begins to operate 2 RY102 AC Supply to the Deflection Power Supply Relay When the set is turned on the POWER DEF command is supplied ...

Page 21: ...s high goes to the Deflection PWB through R126 to the Base of Q104 The Base goes high and the transistor turns on This action supplies a ground return for the coil inside RY105 and the relay turns on supplying SW 5 7V to the con nector PPS1 pins 25 26 and 27 Then to the Signal PWB and on to the following Low Voltage Regulators and ICs SIGNAL 5 of 5 DIAGRAM AV Selector IY01 3 3V Regulator IY02 5V R...

Page 22: ... PPS1 RY102 R125 AC to PC2 R121 D110 on off Relay Driver D105 For Deflection Power Supply Q102 R122 11 Signal PWB Signal Power Supply PWB DP 4X POWER ON and OFF CIRCUIT DIAGRAM POWER 1 POWER 1 POWER 2 POWER 3 For Audio Outputs AC AC POWER 3 POWER 2 5 3 1 R125 RY104 Relay Driver Q105 D107 R126 For Signal and Deflection Power Supply AC Relays AC ZD102 28 27 25 PAGE 01 16 POWER DM POWER SIG POWER DEF...

Page 23: ...rough the Excessive Current sensing circuit RP34 and QP05 The primary route for the SW 115V is through EP02 LP37 and output as SW 115V to the Deflection and High Voltage generation circuit However the regulation route is to pin 1 of IP03 Internally the regulator circuit works as a variable resistor whose resistance is dependant upon the SW 115V voltage fluctuations The internal variable resistor m...

Page 24: ...15 9 TP01 R911 12 13 0 22 Ohm Cold Ground from pin 15 of TP01 CP20 4 B 115V FP01 4Amp RP30 Primary 1 of 2 Primary 2 of 2 Secondary 3 of 3 5 CP48 Hot Ground from pin 4 of Bridge Rectifier DP01 DP01 AC Hot Ground 3 2 16 12 RP19 18 RP03 7 CP07 QP01 QP02 See PROT_OVP PROT_OCP Shut Down Diagram D S G D S G VG L VS DP02 IP01 Driver IC VG H VD Vc1 Floating Ground P Gnd 5 11 9 RP14 OCP CP03 CP04 15 3 Gnd ...

Page 25: ...V 7 19V 8 20 3V 9 0V 10 10 39V 11 0V 12 4 87V 12 6V p p 58 5Khz 13 0V 14 162V 314V p p 58 5Khz 15 151V 308V p p 58 5Khz 16 155V 317V p p 58 5Khz 17 0V 18 309V TP01 Pin 5 45 3V p p 58 5Khz Anode DP04 Anode 42 5V p p 58 5Khz DP 4X CHASSIS IP01 VOLTAGES AND WAVEFORMS PAGE 01 18A ...

Page 26: ...ks as a variable resistor whose resistance is dependant upon the 5 7V voltage fluctuations This variable resistor manipulates the current flow from pin 2 of PC201 Internally the LED is illuminated by degrees dependant upon the 5 7V voltage fluc tuations which causes the resistance of IC203 to fluctuate The internal receiver receives this light and acts as a variable resistor from pin 4 to pin 3 wh...

Page 27: ...m Cold Ground from pin 15 of TP01 C214 F102 6 Amp R223 Primary 1 of 2 Primary 2 of 2 Hot Ground from pin 4 of Bridge Rectifier DP01 DS201 AC Hot Ground 6 R209 IC201 Vcc 4 3 R213 OCP C201 C202 3 Gnd Regulator R208 R210 IC203 R225 R226 R227 L204 DM 5 6V D202 C211 Relay RY101 T201 5 7V C228 Regulator Photocoupler C229 D210 C212 5 R207 R206 D203 ZD201 R205 1 C208 CS Out C203 R203 D201 4 ...

Page 28: ...EDs DP50 and DP40 DP50 SW 28V Monitors the SW 28V output from TP01 pin 16 and rectifier DP30 Filtered by CP32 and CP34 Note This LED requires the SW 28V power supply to be functioning to operate Current flow for light ing DP50 is from the SW 28V through RP46 DP50 RP47 to the SW 28V If the LED opens or the negative SW 28V is missing this LED will not illuminate If the SW 28V is missing the set will...

Page 29: ...W 28V DP50 RP46 DP46 DP47 CP46 TP01 RP47 PAGE 01 22 LP30 CP35 CP31 CP33 28V LP31 14 RP35 28V DP30 CP34 LP33 SW 28V 0 65A LP34 11 1 4 EP02 2 Amp PROT_OVP See the Deflection Power Supply Shut Down Circuit Diagram for details DP39 115V Over Voltage SW 28V Loss Detection SW 28V Active LED SW 115V Active LED There are additional components within the Shut Down Circuit not shown here Please see the Defl...

Page 30: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 31: ...DP 4X CHASSIS INFORMATION MICROPROCESSOR INFORMATION SECTION 2 ...

Page 32: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 33: ... microprocessor The Microprocessor communicates with the following ICs ON THE TUNER PWB U301 Main Tuner U302 PinP Tuner ON THE SIGNAL PWB UD2003 Digital Module ATSC Tuner UY01 Flex Converter I007 and I011 EEPROM I009 Level Shift IA01 Audio Control IV01 A V Selector IV02 3D Y C IV08 1H Main Video Chroma IV12 1H Sub Video Chroma Selector IY04 Rainforest RGB Processor I501 Sub Y Pr Pb Selector I502 M...

Page 34: ...the IR Blaster chip to the appropriate code for the external device Commu nication is Data and Clock lines SDA3 from pin 40 of the Microprocessor to pin 5 of the EEPROM and SCL3 from pin 39 of the Microprocessor to pin 6 of the EEPROM UY01 Flex Converter FC04 The projection television is capable of receiving NTSC as well as ATSC SDTV and HD High Definition The Flex Converter is responsible for rec...

Page 35: ...te and a little more white just before it gets to white It also adds a little more white just before it goes dark and a little more dark just before it arrives This gives the impression that the signal pops out of the screen or a 3D effect The Microprocessor communicates with the 3D Y C IC via I2 C bus data and clock The communications ports from the Microprocessor I004 are pins 30 SDA1 and 29 SCL...

Page 36: ...ectively I401 Audio Selector The Audio Selector IC is responsible for selecting the input source for the Main Picture Communication from the Microprocessor via pins 31 SDA2 and 28 SCL2 to I401 pins 22 and 23 respectively I402 Video Selector The Video Selector IC is responsible for selecting the input source for the Main Picture as well as the source for the PinP or Sub picture Communication from t...

Page 37: ... DM CTS PAGE 02 05 39 40 33 I501 SUB Y Pr Pb Selector SCL2 SDA2 Digital Module ATSC Tuner U302 Tuner PinP I011 EEPROM 5 6 SDA3 SCL3 PTU1 10 9 TUNER PWB 5 4 4 5 IV08 Main Video Chroma 1H 34 33 SDA1 SCL1 IV12 Sub Video Chroma 1H 34 33 SDA1 SCL1 IV02 3D Y C 47 46 SDA1 SCL1 D S D S QV50 QV51 IY04 RGB Processor 30 28 SDA1 SCL1 PDS3 4 3 PPD1 7 5 14 13 SDA1 SCL1 IB01 Vert Drive SUB DEFLECTION PWB DEFLECT...

Page 38: ...ent retrace However when the DC component is forced high by the action of QY48 turning on this pin goes high and mutes the output of RGB 2 V MUTE 2 Another route for the high from QY48 is to the base of QY42 This transistor turns on and the high from its emitter This High is labeled V MUTE 2 and is described later 1 V MUTE From Pin 49 of the Microprocessor I004 When its necessary to mute the audio...

Page 39: ...ote This is not the same thing as the Mute selected from the customer s remote This is controlled by the Front Audio Control IC IA01 internally and functions in three states No Mute 100 1 2 Mute 50 and Full Mute 0 FRONT AUDIO IC RIGHT and LEFT INPUTS MUTE PATH The high from QY42 the Mute Activation Circuit is routed to DA01 The high continues to the bases of QA07 and QA08 When these transistors tu...

Page 40: ...tput as A MUTE from pin 12 Audio Mute This high from pin 12 of I009 is routed to the following 3 circuits 1 Front Audio Out Hard signal mute The high from pin 12 of I009 Audio Mute is routed to DA14 The high continues to the base of QA10 When this transistor turns on it supplies a Lo to pin 11 of IA02 and hard mutes the Audio Out Note This is not the same thing as the Mute selected from the custom...

Page 41: ...A30 RZF5 CY98 CY99 RXF6 RZ61 QY58 DY19 H Blk 39 IY04 Rainforest QY59 RZF8 RZF9 RZC1 RZE8 QY48 SPOT QY57 R5A4 SW 9 3V RZE2 DY12 CY94 DY08 RZE1 RZ98 QY42 V MUTE 2 CRT PWB PSC RZ29 RZ09 DY23 RZ39 QY28 FC H Blk QY27 FC V Blk V MUTE 2 11 PDS2 4 Deflection PWB SW 9 3V DY05 RZ41 Right C4A2 C4A3 Left Q409 C433 C4A5 J402 R L D407 Monitor Out Fixed Hi Fi See Sweep Loss Detection Circuit Diagram for details ...

Page 42: ...2 Then into pin 93 of the Microprocessor This signal is used to align or adjust the precise Oscillator and Programmable divider settings within the Main Tuner for proper Reception Pin 92 SUB AFC Automatic Frequency Control for PinP Tuner Sub AFC is input to the Microprocessor at Pin 92 Sub AFC is generated from the Sub Tuner U302 pin 16 Then routed to Q303 and Q302 Then to pin 19 of the PTU1 conne...

Page 43: ...67 69 Front Control PWB V4 71 Aux 5 S Y V3Y Aux 5 S C V3C Aux 5 Video V3V Y I402 Video Select 2 7 9 PFS2 70 11 S 5 Det 31 33 11 13 Aux 3 Video Composite Aux 3 S Y Aux 3 S C Aux 4 Video Composite Aux 4 S Y Aux 4 S C DM Y DM C 27 29 31 V2 21 23 25 9 Component 1 Y Component 1 Pb Cb Component 1 Pr Cr Composite 2 Component 2 Pb Cb Component 2 Pr Cr 2 S 3 Det 76 S 4 Det 56 Y 60 NTSC QV01 QV02 QV06 QV07 ...

Page 44: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 45: ...DP 4X CHASSIS INFORMATION VIDEO INFORMATION SECTION 3 ...

Page 46: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 47: ...deo The Video arrives at the Video Selector IC pin 71 The S Video Y component arrives at the Video Selector IC pin 73 The S Video C component arrives at the Video Selector IC pin 75 Video Input 5 Video The Video leaves the PFS2 connector pin 2 and arrives at the Video Selector IC pin 65 The S Video Y component leaves the PFS2 connector pin 7 and arrives at the Video Selector IC pin 67 The S Video ...

Page 48: ... IC I501 Its inputs are pin 78 Y pin 2 Pr and pin 80 Pb The outputs from the Component Selector IC I502 are pin 20 Y pin 16 Pr and pin 18 Pb For continuation see the Composite Video Signal Path 1H NTSC Circuit Diagram Monitor Outputs from I402 Composite Monitor Output pin 52 S Out for Monitor Out Only when an S In Input is being used as the Main picture S Y pin 51 S C pin 50 S In Detection Inputs ...

Page 49: ...ent 1 Pr Cr Composite 2 Component 2 Pb Cb Component 2 Pr Cr 2 S 4 S 3 Det 76 S 4 S 4 Det 55 56 54 Q408 Main YH Q407 Composite Video or S Y S C Main Y V Main C C Pb Y C Pr 59 60 58 Q405 Q403 Composite Video or S Y S C Sub Y V Sub C Main Pb Main Pr Sub YH Sub Pb Sub Pr 41 43 39 HDMI 1 Y HDMI 1 Pb HDMI 1 Pr 35 37 33 HDMI 2 Y HDMI 2 Pb HDMI 2 Pr MON OUT 52 51 50 V Out 3 C Out 3 Y Out 3 MON OUT Must be...

Page 50: ...i nates an high frequencies that are incorporated into the signal by the 3D Y C comb filter digital circuits Then to QV27 QV37 QV18 and QV22 to IV07 pin 6 IV06 Main C Selector Dependant upon the customer s selection Pin 55 of I401 outputs either S C 3 4 or 5 inputs This signal is routed through Q408 Then its received by IV07 pin 4 and dependant upon the customer s selection outputs on pin 2 either...

Page 51: ... an high frequencies that are incorporated into the signal by the 2 Line comb filter circuit Then to QV36 and QV38 to IV10 pin 6 IV10 Sub C Selector Dependant upon the customer s selection Pin 59 of I401 outputs either S C 3 4 or 5 inputs This signal is routed through Q405 Then its received by IV10 pin 4 and dependant upon the customer s selection outputs on pin 2 either C from the Comb Filter inp...

Page 52: ...V30 XV09 QV36 QV38 Q408 Q403 59 60 Composite V Sub S Y Sub S C Sub S Y Sub 2 Line Y IV09 Sub Y Selector 6 4 IV10 Sub C Selector 4 6 IV12 Sub 1H Video Chroma 6 40 QV11 QV13 SUB OUT QV10 See Micro Sync Path Q405 QV08 Sub 2 Line C Sub S C 37 47 48 C In Main Y Out Main Cb Out Main Cr Out Y In C In Sub Y Out Sub Cb Out Sub Cr Out I502 Main Y Pr Pb Selector Component 1 2 HDMI 1 2 Composite Main Tuner Av...

Page 53: ...he signal is HD 1080i its routed through QY18 to pin 60 of IY04 The Rainforest IC RGB processor The reason that HD 1080i 540 can be routed directly into IY04 Rainforest and bypass the Flex Converter is because it is already the correct frequency of the deflection circuit The responsibility of the Flex Converter is to convert any signal into the usable frequency of the deflection So anything out of...

Page 54: ...ak Expansion Room Light variance compensation Color Saturation Tint adjustments Sports Movie and News Modes are all a part of this Chips responsibilities After the signal has been processed by the RGB processor chip it outputs the RGB signals on the following pins to the CRT PWB via the PSC connector R Red Output via pin 12 Through QY52 to pin 5 of the PSC connector G Green Output via pin 13 Throu...

Page 55: ... QY18 QY16 QY13 Pr Out Pb Out Y Out QY10 QY12 QY14 Pr Pb Y Y Pb Pr 7 9 5 PSC 1080I Flex Bypass I502 Main Y Pr Pb Selector Component 1 2 HDMI 1 2 Composite Main Tuner Avx 2 3 4 5 S In Pr Pb Y ATSC 1080i Pr Pb Y Y Pb Pr I501 Sub Y Pr Pb Selector Component 1 2 HDMI 1 2 Composite Sub Tuner Avx 2 3 4 5 S In Pr Pb Y Y Pb Pr 66 68 70 78 80 2 72 74 76 66 68 70 78 80 2 20 18 16 20 18 16 QY02 QY03 QY01 Cr C...

Page 56: ...e of QY09 will go down this will drop the emitter voltage which in turn drops the cathode voltage of DY02 This in turn will pull voltage away from pin 78 of the Rainforest IC IY04 Internally this reduces the brightness contrast and color gain voltage which is being controlled by the I2 C bus data communication from the Microprocessor arriving at pins 29 and 30 of the Rainforest IC and reduces the ...

Page 57: ...ect RY58 CY25 DY02 CY24 RY49 RY48 RY44 RY35 RY32 DY01 DH16 RD30EB4 CH18 RH27 30K RH31 RH32 180K CH21 DH15 Sw 10V RH25 18K ABL 9 10 7 1 Gnd DH13 CH17 IH01 7 DH14 RH09 CH10 RH23 LH06 Stops H Drive OVP HZ22 2L RH26 PPD1 6 8K FBT RH29 120K RH30 IB01 SDA2 SDA 29 SCL2 SCL 30 13 14 ABL Switch 75 SW 9 3V QH03 ABL Cont PAGE 03 11 ABL RH21 LH01 CH14 RH28 39K RH24 43K 2 Center DAC 50P B C RH40 ABL switches Q...

Page 58: ... I502 outputs the sync signals on the fol lowing pins H Sync pin 19 and V Sync pin 17 These are input to I503 MAIN PICTURE SYNC IN AND OUT OF I503 SYNC INVERTER The H and V Sync arriving at pins 1 and 3 of I503 are routed through inverters H Sync is inverted once to match the requirements of the Flex Converter V Sync is inverted twice The H Sync is output pin 2 The V Sync is output pin 6 MAIN PICT...

Page 59: ...receives the Digital Tuner 1080i inputs at the following pins Y pin 72 Pb pin 74 and Pr pin 76 Not in the DP 43 Chassis Not in the DP 43 Chassis I501 Sub H and V Sync Outputs Dependant upon the Customer s selection for the Sub Picture I501 outputs the sync signals on the fol lowing pins H Sync pin 19 and V Sync pin 17 These are input to I503 SUB SYNC IN AND OUT OF I503 SYNC INVERTER The H and V Sy...

Page 60: ...r In 78 80 Y In 2 Component 1 or 2 HDMI 1 Pb In Pr In 68 70 Cr R In Cb B In 66 Y In 1H NTSC Composite Main Tuner S In Y C From IV08 Pins Y 37 Cb 47 Cr 48 From PMS1 Pins Y 37 Cb 39 Cr 41 From I402 Pins Y 56 Pb Cb 55 Pr Cr 54 I501 SUB Y Pr Pb Selector 19 Sub H Out Sub V Out 72 74 Y In Pb In 76 ATSC 1080i Digital Tuner Pr In 78 80 Y In 2 Component 1 or 2 Pb In Pr In From IV12 Pins Y 37 Cb 47 Cr 48 Fr...

Page 61: ...DP 4X CHASSIS INFORMATION AUDIO INFORMATION SECTION 4 ...

Page 62: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 63: ...ives at the Audio Selector IC pin 13 Video Input 1 Audio The Left Audio arrives at the Audio Selector IC pin 10 The Right Audio arrives at the Audio Selector IC pin 11 Video Input 2 Audio The Left Audio arrives at the Audio Selector IC pin 7 The Right Audio arrives at the Audio Selector IC pin 8 Video Input 3 Audio The Left Audio arrives at the Audio Selector IC pin 5 The Right Audio arrives at th...

Page 64: ...d with Opti cal Inputs The Selected Audio Outputs from pins 29 and 30 are tapped off and routed through Q418 Sel_DM L and Q419 Sel_DM R Then input to the Digital Module pin 47 L and 46 R IA01 BBE Control Chip Here it is processed in accordance with the Customer s Audio Menu selection and output on pins 8 and 23 The Audio splits into two paths at this point 1 Main Path Is to the Audio Output IC IA0...

Page 65: ...L V4 3 4 V4 R V4 L U302 Sub Tuner 34 14 R L Mono 33 1 Main Tuner Sub Tuner Q418 Q419 MAIN OUT Sel_DM_L Sel_DM_R 18 17 MON OUT 25 26 Monitor Out R Monitor Out L Digital Module ATSC Tuner Audio In for Dig Audio Out During Non ATSC Viewing 46 47 16 15 46 47 DM_R DM_L 1 Hi Fi_R Hi Fi_L QA04 QA02 4 2 Sel_L Sel_R IA02 Audio Output R L L Out R Out PR Connector PL Connector Speakers 14 13 HDMI 1_R HDMI 1_...

Page 66: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 67: ...DP 4X CHASSIS INFORMATION DEFLECTION INFORMATION SECTION 5 ...

Page 68: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 69: ...PULSES 1 H Pulse from pin 7 For H Blanking H Blk Generation 2 A 7 5V p p H Signal is added to the 28V line pin 9 This output pin 11 is call 28P to the Conver gence circuit 3 A 7 5V negative p p H Signal is added to the 28V line pin 10 This output pin 12 is call 28P to the Convergence circuit HORIZONTAL BLANKING H BLK GENERATED FROM PIN 7 The Horizontal Pulse from pin 7 of T701 is routed to the Hor...

Page 70: ... and output from pin 10 and input again at pin 11 where it manipulates the PWM Pulse With Modulation signal producing the Horizontal Drive signal output from pin 1 It s important to notice that the High Voltage circuit can not function without the Horizontal Deflection circuit providing a drive signal The Sweep Loss circuit will sense the loss of H Blanking and output a high that s routed through ...

Page 71: ...Com1 E r r o r 1 To Micro for OSD Auto Prog SD AFC 63 1080i for Through Mode See Voltage and Waveform Chart on next page Y2 In Rainforest IC 12 D715 C725 R735 D709 Side Pin Modulator 6 Q709 Q706 To Dynamic Focus QF01 RH07 CN01 32 UKDG DH04 11 RH22 DH05 9 QH02 QH01 Horizontal Output SW 115V Ref V 12 DH01 SW 10 5V 9 PPD1 RH02 RH01 CN01 7 OVP RH26 DH14 DH13 7 50P 14 RH06 DH02 Fron Sweep Loss Det Circ...

Page 72: ...m QN02 This high is used to shut off the CRT to prevent CRT burn How ever the Collector of QN02 is also routed to these two pins through diodes DH02 to pin 14 and D719 to pin 3 When QN02 goes high it drives pin 3 and 14 high which turns off the internal oscillator of IH01 via pin 3 This action stops Horizontal Drive to the High Voltage circuit This action causes pin 1 to satu rate and it goes High...

Page 73: ...s is done to prevent CRT burn es pecially during sweep loss This high is also routed through R758 D719 to pin 3 of IH01 which also kills the internal drive by pulling up the H Blanking input to a High and stopping the internal Oscillator CONCERNING QN02 There are two factors that can cause QN02 to activate loss of Vertical and or Horizontal deflection which is sensed by monitoring H and V Blk puls...

Page 74: ... QN01 IH01 High Voltage Driver IC 4 From I001 Micro Pin 47 Spot Inhibit High when Vertical Drive is turned Off during adjustment I 2C SW 10 5V RH06 Stops Drive R758 RH07 RN09 PDS2 R751 5 CUT OFF RN13 RN14 To QY57 Signal 5 of 5 See A V MUTE Circuit D717 DN08 DN06 DN07 D716 Q718 DN03 DN04 QN03 QN02 D719 DH02 QN04 QN05 Stops Osc 14 3 H Blk DH04 R759 1 H Drive QH02 DN01 CN02 SW 7V DN05 RN08 RN04 C734 ...

Page 75: ...pulse at pin 8 is also routed as the Vertical Blanking pulse It s amplitude is around 21V p p and is sent to the following circuits Vertical Sweep Loss detection circuit Convergence circuit for vertical correction waveform generation VERTICAL OUTPUT PULSE FROM I601 The Vertical Output pulse from pin 3 is then routed to the Vertical Yokes generating a linear sawtooth current which moves the beam Tr...

Page 76: ...W 28V D603 R609 V Def Yoke G V Def YokeR 8 Flyback Gen C605 Charge Pump R614 V OUT V Blk To Vertical Sweep Loss Detection Circuit To Conv Circuit PROT_OVP D608 Q604 R629 0 68 R631 R630 C610 7 V V V V V V V Blk R606 5 R632 PAGE 05 08 C612 R613 D607 D610 D611 L603 C604 QB04 18 1 To Dyn Focus VP Para 1 Gnd 9 Vcc IB03 3 4 7 5 Non Inv Input R601 C602 R602 D601 R616 C607 2200 25 R620 1 2 ohm R619 1 2 oh...

Page 77: ...processor Data Communication Circuit Diagram for I2 C path and can adjust the DC level at pin 2 of IB02 The output at pin 1 of the op amp is connected back to pin 2 via RB33 for stability The output of the DC offset voltage with Vertical parabolic waveform from I802 is output pin 1 then to pin 6 It is then routed out pin 7 out the PPD1 connector pin 10 to the base of Q703 This transistor has its e...

Page 78: ...E W 5 1 3 4 9 IB03 1 4 3 7 10 11 EW_FD EW_Filter Vcc V DF Out 21 Vert Drive 4 DB04 QB05 CB07 RB23 RB37 CB17 RB35 RB43 RB44 RB45 RB39 RB33 RB24 0 ohm 6 8K ohm 0 ohm RB11 Sub Deflection PWB Deflection PWB 6 V NF 3 Vert Drive V NF Vcc 7 Gnd 1 V Para RB31 To Dynamic Focus From Vertical Yoke Charge Capacitor From Rainforest IY04 pin 35 IB01 QB04 18 V DF Out RB13 2 V Saw From Vertical Drive 4 DB09 DB10 ...

Page 79: ...DP 4X CHASSIS INFORMATION DIGITAL CONVERGENCE INFORMATION SECTION 6 ...

Page 80: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 81: ... CRTs is what is used by the sensors for Magic Focus This allows the DCU to make adjustments regardless of circuit or mechanical changes or magnet influence by actually using the light on the screen to make judgments EEPROM AND SRAM SHOWN IN FIGURE 1 8 Sensor Array Each color can be adjusted in any one of 117 different locations The internal workings of the DCU can actually make 256 adjustment poi...

Page 82: ...l not allow Magic Focus to operate If the Magic Focus button is pressed the screen will display an adjustment grid instead This is done by pressing the PIP MODE button on the remote one 1 time then pressing the SURF button This begins a preprogrammed generation of different light patterns Magic Focus memory memorizes the characteris tics of the light pattern produced by the digital convergence mod...

Page 83: ...26 Dig Red QY25 Dig Green and QY24 Dig Blue Then it arrives at the Rainforest IY04 at pins 21 Dig Red 19 Dig Green and 18 Dig Blue When a character pulse arrives at any of these pins the internal color amp is saturated and the output is generated to the CRTs Any combination for these inputs generates either the primary color Red Green or Blue or the complementary color Red and Green which creates ...

Page 84: ...c Focus button on front panel while its running press the Magic Fo cus button in and hold Stop will be displayed Press the INFO button on the remote while STOP is dis played This is accomplished by the Micro Outputting a Low from pin 50 to pin 6 of I009 The Low is out put from here via pin 14 to the PDS1 connector pin 9 Then to the PDG connector pin 17 Placing the DCU in the DCAM mode MAGIC FOCUS ...

Page 85: ...en the Manual Adjustment Mode Menu will appear See Figure to the Right At this point the customer can make the fol lowing selections Cancel This will cancel any adjustments made and return the set to the condition it was in before any adjustments were made Done This will memorize the Customer s adjustment data Back This will return to the the Last Ad justment mode grid either 9 Point or 117 Point ...

Page 86: ...9 GV 5V 5V 1 5 Magic Focus 8 QY32 QY29 QY24 QY25 QY26 26 25 24 18 19 21 Rainforest Dig OSD B Dig OSD G Dig OSD R OSD B OSD G OSD R B G R Service Only BUSY QM01 32 34 33 OSD B OSD G OSD R Magic Sw Out 42 IR Main Up From IK01 D Size RK11 DK15 6 PDS1 45 Digicon Busy In QM05 6 Digicon Adj Gnd 5V 5V Digital Gnd S0 S1 S2 S3 S4 S5 S6 S7 S0 S1 S2 S3 S4 S5 S6 S7 Sensor PWB H Blk IR In From QK01 From IK01 8...

Page 87: ... begins in TV mode While holding the ENT key press MENU then INFO keys TV LED will blink 3 times Can not change Source Access To return to normal TV mode Remote begins in TV mode Hold down the ENT key and enter 1345 Hitachi Pre Code NOTE The 3X3 mode can only be entered after the RAM is cleared With Power Off press and hold the Service Only switch Then Press the Power Button BLUE Select 13X9 Mode ...

Page 88: ...o DCU mode Remote begins in TV mode Press and hold the TV key Press all at one time MENU INFO and DASH keys To return to normal TV mode Press and hold the TV key Press the 0 then 1 keys NOTE The 3X3 mode can only be entered after the RAM is cleared With Power Off press and hold the Service Only switch Then Press the Power Button REMOVE COLOR Outside Signal Grid Outside Signal Cursor Outside Signal...

Page 89: ...re 1 by to two small solid lines that appear at the adjustment point See Figure 1 Adjustment Point Marker Adjustment Point Identified by Marker Figure 2 Marker is NOT displayed Adjustment Point is Intersection of Dotted Lines Figure 1 Press the LAST CH key on the Remote control and the display only Normal Crosshatch appears In this condi tion the two solid lines at the adjustment point disappears ...

Page 90: ... year is the activity of the adjustment point when the CH DW or CH UP key is pressed The Adjustment point always begins in the Center position See Figure 1 Adjustment Point Marker Moves Clockwise Spiraling Outward Press CH DW Channel Down Marker Moves Figure 2 Adjustment Point Marker Adjustment Point Starts in Center Figure 1 With each press of the CH DW Channel Down key on the Remote control the ...

Page 91: ... UP Channel Up key on the Remote Control the adjustment point moves in a Counter Clockwise Spiral fashion to the outside of the screen Or from the Outside of the screen back to the Center NOTE 1 There are the following Stopping Point Modes 117 13X9 Mode Default or Entered by pressing Blue Select INPUTS Key 5 times 35 7X5 Move Entered by pressing Red Select 0 Key pressed 5 times 9 3X3 Mode Only be ...

Page 92: ...on the Deflection PWB to bring up the normal Convergence Cross Hatch pattern Figure 1 Marker Marker Marker Only Box Marker Press the Menu button on the remote control Only display color selected for adjustment Note Green always appears in this case Red is selected so Red and Green yellow lines appears Figure 2 Press the Menu button again and the Crosshatch appears on the main picture Figure 3 Pres...

Page 93: ...ize Magic Focus 1 VF Error Replace DCU X X 2 2 Connect 1 1 Darken Outside Light 2 Placing of Sensor 3 Is pattern hitting sensor 4 Check connection and solder bridge of sensor 5 Replace Sensor 6 Replace Sensor PWB 7 Sensor Connector check 8 Replace DCU 9 Adjustment check H V size centering R B Offset DCU Character and Sensor Position X 3 2 A D Level Same as Error Code 2 X X 4 Over Flow 1 Check the ...

Page 94: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 95: ...DP 4X CHASSIS INFORMATION CHASSIS PICTURES SECTION 07 ...

Page 96: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 97: ...w of the DP 4X Signal PWB The main difference from previous chas sis is the addition of a Tuner PWB and HDMI Module Note too that the Antenna Switch controls the RF to the Main and Sub Tuners as well as the RF to the ATSC Tuner in the Digital Module Convergence Output PWB DCU Sub Deflection PWB Sub Power Supply PWB Tuner PWB Flex Audio Output PWB Digital Module HDMI Antenna Switch Flex Audio Outpu...

Page 98: ...in difference from previous chassis is the addition of a Convergence Output PWB and the Sub Deflection Module The Sub De flection Module contains the Vertical Drive generation IC and the Side Pin Op Amps This picture shows a close up view of the DP 4X Convergence Output PWB using STK 394 250 ICs Convergence Output PWB DCU Sub Deflection PWB ...

Page 99: ...ce Unit DCU p n CS00831A This picture shows a close up view of the DP 4X Sub Signal Power Supply This PWB is plugged directly into the Signal PWB and supplies the low voltage power supplies needed for the chassis It also supplies AC to the Deflection Power Supply on the Deflection PWB Digital Convergence Unit DCU Sub Power Signal Power PWB ...

Page 100: ...ner PWB Main and Sub NTSC Tuners HDMI COMPARED TO DVI This picture shows a close up view of and HDMI to DVI adapter cable The primary difference be tween the two is that HDMI includes Audio Remember that DVI without Audio is compatible with HDMI and HDMI can adapt to DVI with the correct adaptors Of course HDMI to DVI will have no Audio The DP 47 will have two HDMI input DVI HDMI ...

Page 101: ...e Monitor Out S Out is only available when S In is used Audio to Hi Fi can be set by the customer s Menu to be either Fixed Use this for feeding Audio Out to an external Audio Decoder Variable Do not use for external Audio Decoder This output is volume controlled 4 COMPOSITE or S IN INPUTS THREE and FOUR 5 COMPONENT INPUTS ONE and TWO 6 HDMI INPUT See page 07 04 for an example of the comparison be...

Page 102: ...UR 5 COMPONENT INPUTS ONE and TWO 6 HDMI INPUT See page 07 04 for an example of the comparison between HDMI and DVI from the previous models HDMI is the next generation from DVI 7 OPTICAL AUDIO OUT Any audio signal is routed back into the Digital Module and is available as Optical Audio Out Note There is no Dolby decoder in this set Any Dolby decoding must be performed using an external device Opt...

Page 103: ...UR 5 COMPONENT INPUTS ONE and TWO 6 HDMI INPUT See page 07 04 for an example of the comparison between HDMI and DVI from the previous models HDMI is the next generation from DVI 7 OPTICAL AUDIO OUT Any audio signal is routed back into the Digital Module and is available as Optical Audio Out Note There is no Dolby decoder in this set Any Dolby decoding must be performed using an external device Opt...

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Page 105: ...DP 4X CHASSIS INFORMATION DP 4X CHASSIS ADJUSTMENTS SECTION 08 ...

Page 106: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 107: ...ay Dimensions 08 23 22 Using Outside Signal and Grid when adjusting Convergence 08 24 23 DCU Character Set Up 08 25 24 DCU Pattern Set Up 08 26 25 Raster Position 08 27 26 Convergence Adjustment Procedure 08 28 27 Error Message 08 29 ADJUSTMENT CONTINUED 28 Blue Defocus 08 30 29 Sub Brightness Adjustment 08 31 30 White Balance Adjustment 08 32 White Balance Flow Chart 08 33 31 Sub Picture Adjustme...

Page 108: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 109: ...Points RED GREEN BLUE FOCUS CONTROLS Also SCREEN CONTROLS for RED GREEN BLUE 1 Centering magnet RED 2 Centering magnet GREEN 3 Centering magnet BLUE 4 Beam Form Magnets RED CRT GREEN CRT BLUE CRT 2 1 3 4 5 6 4 4 5 5 FRONT 5 Beam Alignment magnets 6 Focus Block Assembly ...

Page 110: ...ocus Pack Pre Set fully counter clockwise 2 Focus VR on Focus Pack Pre Set fully clockwise 3 Video Controls in Factory Reset condition Allow set to operate at least 30 Minutes before begin ning adjustments SCREEN VR FOCUS VR Projection Front View R G B R G B Screen VR Focus VR FOCUS PACK RED CRT GREEN CRT BLUE CRT ...

Page 111: ...e The Service Menu is displayed 2 Choose SERVICE item 1 of I2 C ADJ Mode Select CURSOR RIGHT and the Vertical will col lapses 3 Adjust any Screen VR Screen VR should be turned clockwise gradually until that particular color is barely visible 4 Repeat for the other two colors 5 Exit SERVICE MODE by pressing the CURSOR LEFT on remote 6 Exit SERVICE MENU by pressing the MENU key on remote Projection ...

Page 112: ... adjusted and adjust one color at a time The adjustment order of G B and R is just an example 2 Adjust the Focus VR for Green until Focus is achieved A Fine Adjustment will be made later 3 Repeat for Blue 4 Repeat for Red Projection Front View R G B R G B Screen VR Focus VR FOCUS PACK RED CRT GREEN CRT BLUE CRT NOTE PTSR connector on RED CRT PWB PTSG connector on GREEN CRT PWB PTSB connector on BL...

Page 113: ...Saving the Data 7 Press the EXIT key Crosshatch appears 8 Press the CC key on the CLU3842WL Remote or the Fast Forward Key on the CLU4341UG2 Re mote Extra line disap pears 9 Press ASPECT key TWICE to store the information 10 When Green dots are displayed press the MUTE key twice to return to DCAM grid 11 Press the Service Only Switch to return to Nor mal Mode NOTE DCAM stands for Digital Convergen...

Page 114: ...u Adjustment Procedure 1080i 16 9 HD MODE 1 Receive a 1080i HDTV crosshair signal 2 Press the SERVICE ONLY switch on the Def Convergence PWB and display the Digital Convergence Crosshatch pattern 3 Mark the center of the Digital Convergence Crosshatch Pattern with finger 4 Press the SERVICE ONLY switch to return to normal mode 5 Enter the I2 C Service Menu and scroll to Item H POSI 6 Press SELECT ...

Page 115: ... Adjustment Procedure GREEN 1 Apply covers to the RED and BLUE lenses or short the 2P Sub Mini connector PTS on R B CRT PWB to produce only GREEN 2 Turn the Green deflection yoke and adjust the TILT until the green is level 3 2mm tolerance See diagram RED 4 Remove cover or PTS short from RED CRT and align RED with GREEN 5 1mm tolerance when compared to Green BLUE 6 Remove cover or PTS short from B...

Page 116: ... the way 5 Turn two Beam alignment magnet in any desired direc tion and move cross hatch center to position found in step 3 See Figure 2 be low 6 If image position does not shift when Green static focus VR is turned adjustment complete 7 If image position does move repeat steps 2 through 6 8 Conduct beam alignment for Red and Blue in the same way 9 Red R focus on focus pack 10 Blue B focus on focu...

Page 117: ...ion NOTE After entering DCAM with each press of the Service Only Switch the picture will toggle between Video mode and DCU Grid Video Control should be set at Factory Preset condition Static Focus adjustment should be finished Adjustment Procedure 1 Turn the centering magnets of Red Green and Blue and adjust so that the center point of the cross hatch pattern satisfies the diagram and Offset Value...

Page 118: ...tion Vertical and Horizontal Size adjustment should be com pleted Brightness 90 Contrast Max Input a NTSC DOT signal Adjustments procedure 1 Green CRT beam shape adjustment 2 Short circuit 2P sub mini connectors on Red and Blue CRT PWB to project only the Green beam 3 Turn the green static focus VR fully clockwise 4 Make the dot at the screen center a true circle using the 4 Pole magnet shown in F...

Page 119: ... appears and Crosshair changes to Crosshatch Green 3 Choose EW PARA Side Pin item by using the Remote s thumb stick down button 4 Adjust SIDE PIN as follows by using the Remote s Thumbstick left and right key 5 Left and right side edge of vertical DCU cross hatch line should be straight Make the lines as straight as possible even if there s a little pin error Left and Right side of DCU crosshatch ...

Page 120: ... 5 Use the Thumbstick to scroll down to V Size 6 Adjust V Size Data using the Thumbstick Left and Right 7 Adjust Vertical Size while measuring the dis tance as shown in the Data in the Table Below NOTE Centering magnet may be moved to facilitate Distance is important not centering NOTE Do not use the Hash marks on the Overlay as they may be incorrect and or the Vertical Size specifications may cha...

Page 121: ... Blue 5 Use the Thumbstick to scroll down to H Size 6 Adjust H Size Data using the Thumbstick Left and Right 7 Adjust Horizontal Size Data while observing the screen to match sizes in the Table Below NOTE Centering magnet may be moved to facilitate Distance is important not centering NOTE Do not use the Hash marks on the Overlay as they may be incorrect and or the Horizontal Size specifications ma...

Page 122: ...n on the front panel for 3 sec onds Then I2 C menu appears 3 Choose EW TRAP TRAPEZOID item by using the thumb stick up and down 4 Adjust TRAPEZOID as follows by using the thumb stick left and right 5 Make the lines as straight as possible even if there s a little error 6 After adjustment press EXIT key on Remote Control then press the Service Only switch to exit the DCU crosshatch Left and Right s...

Page 123: ... cylinder can be turned Be careful not to loosen the screw too much as this may cause movement of the lens cylinder when tight ening 3 Rotate the cylinder back and forth to obtain the best focus point while observing the Cross Hatch Observe the center of the screen Hint Located just below the screen are the two wooden panels Re move the panels to al low access to the focus rings on the Lenses 4 Af...

Page 124: ...ector on the CRT PWB PTS to remove any color not being adjusted and adjust one color at a time The adjustment order of R G and B is just an example 2 Adjust the Focus VR for Red until maximum Focus is achieved 3 Repeat for Blue and Green Projection Front View R G B R G B Screen VR Focus VR FOCUS PACK RED CRT GREEN CRT BLUE CRT Screen VRs Focus VRs ...

Page 125: ...IGITAL CONVERGENCE ADJUSTMENT MODE WITHOUT REMOVING THE SPEAKER GRILL 1 Press the Magic Focus button on the front control panel 2 While Magic Focus is running press the Magic Focus button again STOP ap pears 3 While STOP is still on the screen press the INFO button on the remote control 4 This enters the DCAM Remember re mote control must be placed in the DCAM mode before adjusting the Con vergenc...

Page 126: ...e grid EXAMPLE Sometimes the Magic Focus will not run correctly and will return an error code Sometimes after Magic Focus is run but the convergence appears off after completion OTHER IMPORTANT INFO Many times after a complete adjustment when initializing the Magic Focus sensors an error code will appear overflow Error 4 etc When this happens most of the time it is because some critical adjustment...

Page 127: ... begins in TV mode While holding the ENT key press MENU then INFO keys TV LED will blink 3 times Can not change Source Access To return to normal TV mode Remote begins in TV mode Hold down the ENT key and enter 1345 Hitachi Pre Code NOTE The 3X3 mode can only be entered after the RAM is cleared With Power Off press and hold the Service Only switch Then Press the Power Button BLUE Select 13X9 Mode ...

Page 128: ...o DCU mode Remote begins in TV mode Press and hold the TV key Press all at one time MENU INFO and DASH keys To return to normal TV mode Press and hold the TV key Press the 0 then 1 keys NOTE The 3X3 mode can only be entered after the RAM is cleared With Power Off press and hold the Service Only switch Then Press the Power Button REMOVE COLOR Outside Signal Grid Outside Signal Cursor Outside Signal...

Page 129: ...GENCE OVERLAY DIMENSIONS 51F510 DP 43 Chassis and 51S715 DP 47 Chassis OVERLAY DIMENSIONS B R H SIZE V SIZE Centering Offset 1129 30 5 41 0 82 0 82 0 82 0 82 0 82 0 82 0 41 0 30 5 19 7 90 8 635 19 7 90 8 90 8 90 8 90 8 90 8 90 8 90 8 90 8 VERTICAL SIZE 560mm HORIZONTAL SIZE 1070mm PART NUMBER H312272 90 8 RED OFFSET 20mm BLUE OFFSET 25mm ...

Page 130: ... OVERLAY DIMENSIONS 57F510 DP 43 Chassis and 57S715 DP 47 Chassis OVERLAY DIMENSIONS B R H SIZE V SIZE Centering Offset 1262 34 1 45 8 91 7 91 7 91 7 91 7 91 7 91 7 45 8 34 1 22 0 101 5 710 22 0 101 5 101 5 101 5 101 5 101 5 101 5 101 5 101 5 VERTICAL SIZE 625mm HORIZONTAL SIZE 1195mm PART NUMBER H312273 101 5 RED OFFSET 20mm BLUE OFFSET 25mm ...

Page 131: ...NVERGENCE OVERLAY DIMENSIONS 65F710 DP 45 CHASSIS OVERLAY DIMENSIONS B R H SIZE V SIZE Centering Offset 1439 38 6 52 1 104 6 104 6 104 6 104 6 104 6 104 6 52 1 38 6 25 3 115 7 809 19 7 115 7 115 7 115 7 115 7 115 7 115 7 115 7 115 7 VERTICAL SIZE 710mm HORIZONTAL SIZE 1365mm PART NUMBER H312274 115 7 RED OFFSET 20mm BLUE OFFSET 25mm ...

Page 132: ... that are more specific to errors seen while observ Marker Adjustment Point Press the Service Only switch on the Deflection PWB to bring up the normal Convergence Cross Hatch pattern Figure 1 Marker Marker Marker Only Box Marker Press the Menu button on the remote control Only display color selected for adjustment Note Green always appears in this case Red is selected so Red and Green yellow lines...

Page 133: ...o the right To make data value changes use the Thumbstick Left and Right button 4 Press the Aspect key 2 time to write the changed data into EEPROM First press ADJ PARAME TER ROM WRITE Is displayed for alarm 2nd press writes data into EEPROM Green dots appear after completion of operation 5 Press the VOLUME button 3 times exit back to DCAM 6 Press the Service Only Switch to exit from DCAM 7 Power ...

Page 134: ...ess the CC Key on CLU 3842WL or Fast Forward Key on the CLU 4341UG2 The PATTERN mode is displayed as follows RH 04 RV FF 0 1 2 6 5 4 7 3 DP 4X New Remote Controls CLU 3842WL or CLU 4341UG2 The Remotes must be placed into DCAM See Instruction Page before using them for Digital Convergence adjustments DCAM Digital Convergence Adjustment Mode The new DP 4X Remote Controls do not have these buttons Te...

Page 135: ...s to select a color to adjust INFO REEN 0 RED INPUTS BLUE 3 RAM should be Cleared With Power Off press and hold the Service Only Switch on the Deflection Convergence PWB Then press the POWER button Release both buttons Set comes on with cleared con vergence data If the DCU grid doesn t appear press the Service Only switch again Do not re read the Old ROM Data Adjustment Procedure 1 Press the play ...

Page 136: ...Adjustment start in the 3X3 mode 5 Remember to Calculate of ten This makes internal ad justment within the DCU between adjustment points To Calculate press the GUIDE button After Adjustments are com plete 6 SAVE the data To SAVE press the ASPECT button two times First Press Write to ROM appears on the screen as a warning message Second Press writing to ROM takes place Screen goes black for several...

Page 137: ...ize Magic Focus 1 VF Error Replace DCU X X 2 2 Connect 1 1 Darken Outside Light 2 Placing of Sensor 3 Is pattern hitting sensor 4 Check connection and solder bridge of sensor 5 Replace Sensor 6 Replace Sensor PWB 7 Sensor Connector check 8 Replace DCU 9 Adjustment check H V size centering R B Offset DCU Character and Sensor Position X 3 2 A D Level Same as Error Code 2 X X 4 Over Flow 1 Check the ...

Page 138: ... VR until Blue is Focused See Figure 2 1 Adjust BLUE defocus according to the following specifications 1mm on each side equal ing 2mm total See Figure 1 Below Projection Front View R G B R G B Screen VR Focus VR FOCUS PACK RED CRT GREEN CRT BLUE CRT Screen VRs Focus VRs Blue Defocus Sticking Out 1mm on either side of center Total of 2mm wide Center of Blue crosshatch line Figure 1 Figure 2 ...

Page 139: ... Format should be 16X9 mode Input a Color Bar wit I Q 7 step grey scale Sub Brightness Go to I2 C ADJ Mode With power Off press INPUTS and POWER buttons at the same time then release Service Menu is displayed Adjust the Sub Bright ness using I2 C Bus align ment procedure so the A4 bar goes black and the A5 bar is slight above black Exit Service Menu by pressing MENU button Press the MENU key on re...

Page 140: ...nd select that input using the VID but tons on the remote or front control panel 2 Turn the Brightness and Contrast OSD all the way up 3 Enter the Service Menu again 4 Make the whites as white as possible using the Red DRV and Green DRV adjustment within I2 C Service Menu 10800K X 0 277 Y 0 284 5 Set the Brightness and Con trast to minimum 6 Adjust the low brightness areas to black and white us in...

Page 141: ...ART START CUT OFF ADJUSTMENT BLUE DEFOCUS ADJUSTMENT SUB BRIGHT ADJUSTMENT CHECK Lo LIGHT W B Hi LIGHT W B FINISH ADJUST Hi LIGHT W B ADJUST Lo LIGHT W B SUB BRIGHT ADJUSTMENT If NOT OK Repeat two or three times until no adjustment is necessary If OK ...

Page 142: ...I Connect Probe on the P852 CRT PWB Green to check sub picture am plitude Adjustment Procedure 1 Go to I2 C adjustment Mode 2 Scroll down to SUB CONT 3 Press the PIP button on the Remote Con trol 4 Press MENU on remote to scroll through adjustment pages until TA1270 M appears at the top of the page 5 Observe P852 on the CRT PWB and change the SUB CONT TV S I2 C data so that the amplitude of the Su...

Page 143: ...Adjustment Procedure 1080i 16 9 HD MODE 1 Receive a 1080i HDTV signal 2 Press the SERVICE ONLY switch to return to normal mode 3 Enter the I2 C Service Menu and scroll to Item H POSI 4 Press SELECT key then H POSI H is displayed This means the 1080i mode is entered If Select isn t pressed H POSI H will not appear Adjust the data so that the Video is center and the right and left hand side of the p...

Page 144: ...DP 4X BLANK PAGE NOTES BLANK PAGE ...

Page 145: ... SHOULD KNOW SECTION 09 This Section must be downloaded separately due to the fact that it changes so often Please go to our web site http www hitachiserviceusa com and download the DP 4X Chassis Section 09 to get the most current version ...

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Page 147: ...DP 4X CHASSIS INFORMATION SERVICE POLICY FOR THE DP 4X CHASSIS SECTION 10 ...

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Page 149: ... and cur rent Version of Software NOTE 3 DP 45 and DP 47 Chassis Only If the Signal PWB is changed the POD Purchase on Demand CableCard may no longer work The Card will have to be Re Initialized Continued on Next Page Model Chassis 57S715 DP 47 51S715 DP 47 51F710 DP 45 57F710 DP 45 65F710 DP 45 57F510 DP 43 51F510 DP 43 Chassis PWB Part Numbers Main Chassis Comes with Tuner PWB CRT PWBs Front Con...

Page 150: ...p of the Deflection PWB JT24512 Sub Deflection X480284 Sensor Magic Focus X480285 IR Receiver X480286 HDMI PWB JT24492 Tuner PWB JT24522 CRT PWBs JT24502 DP 45 Chassis Chassis PWB Part Numbers Main Chassis Comes with Tuner PWB CRT PWBs Front Control PWB Flex Converter HDMI Module Magic Focus Interface PWB and Audio Outputs UE23122 Signal PWB w o power supply Comes with Tuner PWB Flex Converter HDM...

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