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Hisun Motors VECTOR 500, Owner'S Manual, Page: 7 / 67

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Hisun Motors VECTOR 500 Owner'S Manual Download Page 7

200 Hour Maintenance 

11-11 

Changing the oil 

11-11 

Replacing the oil 

11-11 

Replacing transmission oil 

11-12 

Checking brake pedal 

11-12 

Checking brake hose and pipe 

11-13 

Checking brake light switch 

11-13 

Checking radiator hose and clamp 

11-13 

Checking intake air line 

11-14 

Every 300 hours 

11-14 

Checking tire 

11-14 

Every 400 hours 

11-14 

Changing transmission fluid 

11-14 

Changing front and rear axle case oil 

11-14 

Every 500 hours 

11-15 

Replacing fuel filter 

11-15 

Every 600 hours 

11-15 

Adjusting engine valve clearance 

11-15 

Every 1500 hours 

11-15 

Checking injection and fuel pump 

11-15 

Every 1 year 

11-15 

Replacing air cleaner primary element 

and secondary element 

11-15 

Every 2 years 

11-15 

Changing brake fluid 

11-15 

Flushing Cooling system and changing 

coolant 

11-15 

Anti-freeze 

11-16 

Replacing radiator hose (water pipes) 

11-17 

Replacing fuel hose 

11-17 

Replacing brake master cylinder (inner 

parts) 

11-17 

Replacing front brake seal 

11-17 

Replacing rear brake cylinder seal 

11-17 

Replacing intake air line 

11-17 

Every 4 years 

11-17 

Replacing brake hose 

11-17 

Replacing slow-blow fuses 

11-17 

Replacing light bulb 

11-18 

Vehicle storage 

12-1 

Removing the vehicle from storage 

12-2 

Troubleshooting 

13-1 

Engine troubleshooting 

13-1 

Diagnostic trouble code table 

13-2 

Battery troubleshooting 

13-3 

Machine troubleshooting 

13-4 

Options 

14-1 

Vehicle Warranty 

15-1 

Emissions Warranty 

16-1 

Maintenance Chart 

17-1 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 

 

Summary of Contents for VECTOR 500

Page 1: ...ing without permission READ THIS MANUAL CAREFULLY For questions regarding this UTV please contact HISUN at 972 446 0760 hisunmotors com Rev 01031701 No one under the age of 16 should operate this vehi...

Page 2: ...herein will provide the knowledge needed to have safe and enjoyable UTV operation For questions regarding this UTV please call 972 446 0760 IMPORTANT SAFETY MESSAGES READ THIS MANUAL CAREFULLY AND CO...

Page 3: ...owing notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bystander or a per...

Page 4: ...4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Start the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the proper parking proced...

Page 5: ...dication of their meaning Safety Alert Symbol Lift Cylinder Retract Diesel Fuel Lift Cylinder Extend Engine coolant Temperature Lift Cylinder Float Parking Brake Hazard Warning Lights Battery Charging...

Page 6: ...ever 8 4 Parking Brake 8 4 Accelerator pedal 8 4 Stopping 8 5 Coolant temperature gauge 8 5 Hour Meter and Fuel gauge 8 6 Winch mount plate 9 1 Service interval chart 10 1 Periodic Service 11 1 How to...

Page 7: ...11 15 Replacing air cleaner primary element and secondary element 11 15 Every 2 years 11 15 Changing brake fluid 11 15 Flushing Cooling system and changing coolant 11 15 Anti freeze 11 16 Replacing ra...

Page 8: ...an be drawn into moving parts on the vehicle and could cause a severe injury to occur You should wear protective devices such as helmet boots eye protection ear protection gloves and etc 5 Only a qual...

Page 9: ...ms excessive mud or the vehicle can get stuck because of the vehicles weight 10 Always pay close attention to your surroundings and check for streets trail intersections or other obstacles 11 Always u...

Page 10: ...vehicle in open and smooth terrain 3 Under all conditions both operator and passengers should wear helmet and protective equipment 4 Driver should slow down according to road conditions terrain visib...

Page 11: ...coolant level Otherwise you could be burned by hot fluid or steam blown out 3 No smoking when adding electrolyte or refueling Fuel tank and battery should be kept away from sparks Battery produces hy...

Page 12: ...SAFE OPERATION 1 5 11 Warning and caution labels...

Page 13: ...SAFE OPERATION 1 6...

Page 14: ...SAFE OPERATION 1 7...

Page 15: ...r when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared to g...

Page 16: ...selection L H N R Brakes Front Rear Hydraulic disk brake Parking brake Hydraulic disk brake Steering Mechanical Steering Suspension Front Independent dual A Arm Rear Independent dual A Arm Dimensions...

Page 17: ...apacity kg lbs 159 350 Sound level operator ear db A 85 Tire Front 26 9 12 6PR 26 9 12 6PR Rear 26 10 12 6PR 26 10 12 6PR Body color Dark Green Camo NOTE The values in Ground clearance and Weight are...

Page 18: ...ion or failures with a possibility of vehicle damage to other property and injury to the operator or others any malfunctions or failures of the vehicle resulting from use with improper implements are...

Page 19: ...INSTRUMENT PANEL AND CONTROLS 5 1 INSTRUMENT PANELAND CONTROLS LOCATION OF PARTS...

Page 20: ...INSTRUMENT PANEL AND CONTROLS 5 2 ILLUSTRATED CONTENTS...

Page 21: ...INSTRUMENT PANEL AND CONTROLS 5 3...

Page 22: ...Walk around inspection Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in a dusty place Check brake and pedal Check par...

Page 23: ...rom operator s seat Never start engine while standing on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To pr...

Page 24: ...n with engine running the warning lamp corresponding to that location comes on 2 The parking brake warning lamp 2 parking brake comes on while parking brake is applied and goes off when it is released...

Page 25: ...r to the NEUTRAL position during warm up For 5 minutes after engine start up allow the engine to warm up without applying any load This is to allow oil to reach every engine part If load applied to th...

Page 26: ...the brakes suddenly In winter operate the vehicle after fully warming up the engine Do not run the engine at speeds faster than prescribed On rough roads slow down to suitable speeds Do not operate t...

Page 27: ...ilt in the fuel gauge 4 Lamp built in the speedometer Hazard Light Switch if equipped Press the top half of the hazard light switch the hazard light flash along with the indicator on the instrument pa...

Page 28: ...press the pedal to slow or stop the vehicle Brake pedal 4 Selecting the travel speed Gear Shift Lever CAUTION To avoid personal injury Avoid changing gear shift lever when ascending or descending a sl...

Page 29: ...ed Use only 2WD When driving on icy wet or loose surfaces make sure the vehicle is correctly balanced to avoid skidding and loss of steering control Reduce the speed and engage front wheel drive Accid...

Page 30: ...l level Be careful not to empty the fuel tank Otherwise air may enter the fuel system Fuel gauge Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator cap until coolant tem...

Page 31: ...OPERATING THE VEHICLE 8 6 Hourmeter The speedometer indicates the traveling speed Speedometer...

Page 32: ...lways requires reading the instruction manual included with the winch Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truck...

Page 33: ...0 hours per year check the battery condition by reading the indicator annually The items listed below marked are registered as emission related critical parts by DEALER in the U S EPA non road emissio...

Page 34: ...s 18 Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hose pipe Check Every 200 hrs Check Every 4years 20 Tire wear Check Every 300 hrs 21 Front axle case oil Change Every 400 hrs 22...

Page 35: ...il used in the engine should have an American Petroleum Institute API service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above Brake fluid Always use DOT3...

Page 36: ...rd position Operator s seat HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury When servicing under raised bed make sure safety support is properly mounted Do not touch muffler or exhaust pip...

Page 37: ...rgo bed release handle UP DOWN Hydraulic cargo piston JACK POINT WARNING To avoid personal injury death or vehicle damage Do not work under the vehicle unless it is secured by safe stands or suitable...

Page 38: ...l gauge shows1 4 or less fuel in tank Fuel tank cap Fuel tank capacity 29L 7 6 U S GALS IMPORTANT If oil level is low do not run engine Checking engine oil level 1 Park the vehicle on a flat surface r...

Page 39: ...2 Remove the radiator cover 3 Detach the screen and remove all foreign materials Radiator screen IMPORTANT Radiator screen must be clean from debris to prevent engine from overheating Checking brake f...

Page 40: ...e parking brake indicator should come on Make sure the parking brake warning lampgoes off when parking brake lever is down Parking brake pedal Checking the warning lights and indicator lights 1 Inspec...

Page 41: ...kPa 0 7kgf cm2 10psi EVERY 50 HOURS Greasing Apply a small amount of multi purpose grease to the following points every 50 hours If you operated the vehicle in extremely wet and muddy conditions lubri...

Page 42: ...eck all bolts frequently and keep them tight Check wheel bolts regularly especially when new if they are loose tighten them as follows Torque wheel bolts to 75to 90 N m Cleaning air cleaner primary el...

Page 43: ...der ordinary conditions or daily when used in a dusty place to get rid of large particles of dust and dirt Check fuel line and fuel filter CAUTION To avoid personal injury Be sure to stop the engine a...

Page 44: ...er gloves when working around the battery The factory installed battery is non refillable type if the battery is weak charge the battery or replace it with new one Battery charging CAUTION To avoid pe...

Page 45: ...d 2 Retighten the lock nut IMPORTANT Keep an equal length between the left and right tie rod Cleaning Muffler CAUTION To avoid personal injury Before touching any part of an exhaust system be absolute...

Page 46: ...all the drain plug 4 Fill with the new oil up to the upper notch on the dipstick See LUBRICANTS FUEL AND COOLANT in MAINTENANCE section Oil capacity Filter exchanged 1 8L 1 89U S qts Filter not exchan...

Page 47: ...turn only 4 After running the engine for a few minutes stop the engine and check the oil level again Add oil to the prescribed level Oil capacity Filter exchanged 1L 1 05U S qts Oil Leve Oil inlet Di...

Page 48: ...a flat surface and raise the cargo bed Check to see if radiator hoses are properly attached every 200 hours of operation or six months whichever comes first 1 If hose clamps are loose or water leaks t...

Page 49: ...ine to cool down sufficiently oil can be hot and can burn 1 Park the vehicle on a flat surface raise the cargo bed and mount the safety support 2 To drain the used oil remove the drain plug at the bot...

Page 50: ...ling System and Changing Coolant CAUTION To avoid personal injury Do not remove the radiator cap while coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess...

Page 51: ...round down a drain or into any water source Also observe environmental protection regulations when disposing of antifreeze If it freezes coolant can damage the cylinders and radiator If the ambient te...

Page 52: ...case of leakage add antifreeze and water in the specified mixing ratio before filling into the radiator Replacing Radiator Hose Water pipes Replace the hoses and clamps See Checking Radiator Hose and...

Page 53: ...er Replacing Light Bulb Head lights Take the bulb out of the light body and replace it with a new one Other lights Detach the lens and replace the bulb Light Capacity Head lights 2x35W Tail light 2x5W...

Page 54: ...With all implements lowered to the ground coat any exposed rods with grease if equipped 7 Remove the battery from the vehicle Store the battery following the battery storage procedures 8 Keep the vehi...

Page 55: ...e and let the engine idle for at least five minutes Shut the engine off and walk around vehicle and make a visual inspection looking for evidence of oil or water leaks 6 With the engine fully warm up...

Page 56: ...battery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Cranksha...

Page 57: ...O2A Circuit Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunc...

Page 58: ...tes look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was u...

Page 59: ...tside gears of transmission shaft Replace the gears Poor clearance of transmission gears Replace the gears Poor connection of gear end face Replace the gears Reduced vehicle power Parking brake engage...

Page 60: ...OPTIONS 14 1 OPTIONS Consult your local dealer for further details 1 Head rest 2 Plastic Canopy 3 Rear Trailer Hitch Pin 2 4 Windshield 5 Steel Cab 6 Motor Scan KF90121...

Page 61: ...e not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH HISUN Initial d...

Page 62: ...tation costs hotels meals shipping or handling fees product pick up or delivery replacement rentals loss of product use loss of profits or loss of vacation or personal time THE EXCLUSIVE REMEDY FOR BR...

Page 63: ...n your country to ensure that you receive safety information and notices regarding your product Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE IS NO WARRANTY OR SERVICE BULLETIN COV...

Page 64: ...ot further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension but emission related parts may be covered subject to the terms of any...

Page 65: ...ith the controlling state law This limited warranty excludes failures not caused by a defect in material or workmanship This limited warranty does not cover damage due to accidents abuse or improper h...

Page 66: ...2017 VECTOR WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance Date Miles Technician Service Performed Comments 17 1...

Page 67: ...TM HISUN MOTORS 310 East University Dr McKinney Texas 75069 PH 972 446 0760 hisunmotors com...

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