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50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Summary of Contents for Manitex vSCALE D3

Page 1: ...Safety instructions 1 Product description 2 Installation Wiring 3 Commissioning 4 Operation 5 Maintenance Repair 6 Appendix 7 User manual Issue B 03 2012 This document has the order no 50 700 19 2001_...

Page 2: ...just SLI to latest set up status 19 4 3 Zero point adjustment of sensors 24 4 3 1 Zero point adjustment of the main boom angle sensor 26 4 3 2 Zero point adjustment slewing angle sensor 27 4 3 3 Senso...

Page 3: ...11 Service menu 49 6 Maintenance and Repair 50 7 Appendix 51 7 1 Technical data 51 7 2 Error codes table 52 VERSION OVERVIEW Issue Date Description Editor A 2012 03 08 First issue for Manitex telescop...

Page 4: ...hmann Automation and Control GmbH Copyright notice The rendition of common names trade names trademarks etc in this documentation should not be construed to mean that such names even without special i...

Page 5: ...rns of damage to property Instructions for averting the danger IMPORTANT Warning of possibly damaging situation for the product Instructions for avoiding the possibly damaging situation NOTE Usage ins...

Page 6: ...of these settings must be guaranteed before starting the crane operations IMPORTANT Connection to the wrong power supply will cause damage to the device The device may only be connected to a DC voltag...

Page 7: ...uitable positions onto or inside the crane The vSCALE D3 console is used for programming and inputting operating parameters displaying the current crane operating data This user manual contains inform...

Page 8: ...h increase the load moment this power off should only be effective with corresponding external wiring Although the system incorporates functions for monitoring adjustable geometrical limit values with...

Page 9: ...nction 5 Function key SYSTEM for system settings not used here 6 Function key Home for return to SLI main menu 7 Function key Esc for return or abort not used here 8 Front USB 2 0 interface use for se...

Page 10: ...accessories are required which may be supplied with the device depending on the version type 3 1 1 Surface mounting For surface mounting you will require the optionally available installation adapter...

Page 11: ...Art no 608465 NOTE Please note that the material thickness of the operating panel may not exceed 10 mm Installation frame 4 off M5 x see table for length Material thickness Screw length 1 3 mm M5 x 12...

Page 12: ...om the following sketch Cut out dimensions On request you can also print out the templates last page in this manual Template 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solution...

Page 13: ...ightening torque is 1 Nm The length of the screws depends on the material thickness of the operating panel Material thickness 1 to 3 mm M5 x 12 4 to 6mm M5 x 16 7 to 10 mm M5 x 20 4 off spacers Length...

Page 14: ...PORTANT Connection to the wrong power supply will cause damage to the device The device may only be connected to a DC voltage source of 10 V to 30 V Connections and interfaces can be found on the back...

Page 15: ...overview 1 Vcc 8 36 V terminal 30 14 USB D Pin assignation 2 Ignition terminal 15 15 USB D 3 GND terminal 31 16 RS232 RxD 4 Chassis GND 17 RS232 TxD 5 n c 18 RS232 GND 6 n c 19 AI DI 3 optional 7 n c...

Page 16: ...n optional Three video interfaces are available for integrating video signals Round connector M12 5 pin PIN B coded according to EN 61076 2 101 Cable available on request Matching counter connector Co...

Page 17: ...p the following appears on the display Device has been switched off for longer than 2 hours Device has been switched back on within 2 hours Display after boot up Carry out SETUP procedure next See cha...

Page 18: ...codes table in chapter 7 2 The device is not ready for operation until all faults have been rectified and no error codes are displayed If the console is not started as described please contact your n...

Page 19: ...nd the SLI The correctness of these settings must be guaranteed before starting the crane operations Depending on the inputs during the SETUP procedure and on various sensor values the system automati...

Page 20: ...I main menu Start SETUP All inputs must correspond to the current set up status of the crane Selection Crane operation with outriggers Select outriggered or on wheels Crane operation on wheels 2012 Hi...

Page 21: ...th of support basis Selection Main boom fly jib operation If fly jib operation Fly jib length Selection Boom configuration Fly jib angle 2012 Hirschmann Automation and Control GmbH Mobile Machine Cont...

Page 22: ...l Overhaul ball If load block selected Selection Input Rope reeving Number of rope reevings 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions www hirschmann com 22 59 50 700...

Page 23: ...layed in an overview Overview Crane configuration automatically after 10 seconds Return to SLI main menu by actuating the HOME key 2012 Hirschmann Automation and Control GmbH Mobile Machine Control So...

Page 24: ...ne and can be carried out again as required e g after sensor replacement Access to the adjustment menu is password protected At any time by pressing the HOME function key Return to SLI main menu Abort...

Page 25: ...individual sensors Each sensor can be individually adjusted Any sequence is permissible HINT Inclination adjustment is ideally carried out last NOTE All menu steps must be completed for correct conduc...

Page 26: ...key when completed 3 Use spirit level to check precise horizontal alignment of the boom Confirm with key when completed Zero point is re adjusted 4 Angle direction is checked To do this Luff main boom...

Page 27: ...ition which permits slewing to the working position Confirm with key when completed Zero point is re adjusted 2 Angle direction is checked To do this Rotate main boom to the right by at least 5 Confir...

Page 28: ...ns Calling up function from adjustment menu 1 Retract main boom fully Confirm with key when completed 2 Adjust mechanical zero point on the length sensor 3 Extend main boom fully Confirm with key when...

Page 29: ...by at least 3 by raising the front supports and or lowering the rear supports Confirm with key when completed 4 The signal prefix is checked in the Y direction To do this Tilt the crane by at least 3...

Page 30: ...e familiar with all operating elements of the SLI before commencing crane operation All settings must be checked by hoisting a known load and comparing the information with that displayed by the SLI W...

Page 31: ...s exchanged via the front USB interface Status display no function here Multi function light coloured no function here Encoder with pushbutton function for selection and confirmation when making input...

Page 32: ...gth Main boom Rope reeving Boom tip height Maximum lifting capacity Current lifting capacity Luffing angle Main boom Slewing angle Error code display as required Page 52 Operating mode code Function c...

Page 33: ...lour or flashing of these sidebars Grey Examples Significance here no geometrical limit programmed Green Significance here Geometrical limits are programmed and active Red Significance here Geometrica...

Page 34: ...m sounds an uninterrupted tone Warning SLI bypass This red symbol lights up during the manual override of the power off function of the safe load indicator No acoustic alarm This status is recorded in...

Page 35: ...property due to incorrect system settings The correct adjustment of the SLI to the current set up status is essential for the correct function of the system and of the crane The correctness of these...

Page 36: ...jib configuration Change crane configuration current rope reeving number current tool current support basis current winch selection Return to SLI main menu Ending a function automatically after 10 se...

Page 37: ...ogrammed limit value causes a corresponding flashing symbol to be displayed and an acoustic alarm warning to be sounded CAUTION Crane movements are not switched off when limit values are exceeded Call...

Page 38: ...bol Limit not programmed or inactive Limit active Limit value reached or exceeded Back to LIMIT menu Current height Saved limit value Switch on off Save current boom head height as limit value height...

Page 39: ...d or exceeded Current radius Saved limit value of maximum radius Switch on off max radius monitoring Save current radius as maximum limit value Back to LIMIT menu Saved limit value of minimum radius S...

Page 40: ...r exceeded Current luffing angle Saved limit value of lower luffing angle Switch on off lower luffing angle monitoring Save current angle as lower limit value Back to LIMIT menu Saved limit value of u...

Page 41: ...lue of left hand slewing angle Switch on off left hand slewing angle monitoring Save current radius as left hand limit value Current slewing angle Saved limit value of right hand slewing angle Display...

Page 42: ...live video image function from the SLI main menu Function keys Select camera 1 3 Live video of selected camera Exit Live video Press the HOME function key to call up the SLI main menu 2012 Hirschmann...

Page 43: ...Y directions are also displayed numerically When the crane is aligned exactly horizontally the colour changes and the spirit level bubble turns green The tolerance range is 0 6 Press the HOME functio...

Page 44: ...r radius the display shows the current load again and the taring function is ended NOTE The current load includes the weight of the load block the lifting rope and all load slinging attachments The ne...

Page 45: ...Calling up the Info menu from the SLI main menu Call up CAN bus sensor readings Call up digital outputs status Call up digital outputs status Crane designation Crane serial no Operating hours counter...

Page 46: ...menu from the INFO menu Back to INFO menu If green List of digital inputs in use Digital input is active Status of digital input Press the HOME function key to call up the SLI main menu 2012 Hirschman...

Page 47: ...O menu Back to INFO menu Inclination X direction Telescoped length of main boom Pressure rod end Pressure piston end Slewing angle Angle of main boom not overall length Status of signal input Inclinat...

Page 48: ...enu from the INFO menu Back to INFO menu If green List of digital outputs in use Digital output is active Status of digital output Press the HOME function key to call up the SLI main menu 2012 Hirschm...

Page 49: ...Service Code This prevents inadvertent changes being made to the settings Calling up the Service menu from the SLI main menu Password entry Chapter 4 3 of this manual describes the process for zero p...

Page 50: ...e detergents however as these may damage the device Cleaning IMPORTANT Device may be damaged by the use of high pressure cleaners The device must not be treated with a high pressure cleaner or similar...

Page 51: ...ion LED adjustable brightness Acoustic alarm built in output for external horn Dimensions H 267 mm x W 144 mm x D 76 2 mm without plugs or installation accessories Operating temperature range 30 C to...

Page 52: ...e exceeded 0118 Slewing zone not permitted lefthand side 0119 Slewing zone not permitted righthand side 01FF Overall Cut 02FF Single Cut 03FF Error Failure 04FF Warning 05FF Advance Warning 0A00 Logic...

Page 53: ...tion Tracking 0A44 Tele Out Disabled 0A45 Tele Out Disabled Motion Tracking 0A46 Tele In Disabled 0A47 Tele In Disabled Motion Tracking 0A48 Turn Left Disabled 0A49 Turn Left Disabled Motion Tracking...

Page 54: ...for pressure rod 7 111C Failure for length tele 8 111D Failure for angle luffing 8 111E Failure for pressure piston 8 111F Failure for pressure rod 8 1120 Failure for force transducer 1 1121 Failure f...

Page 55: ...ure for Telescope 4 active 1154 Failure for Telescope 5 active 1155 Failure for Telescope 6 active 1156 Failure for Telescope 7 active 1157 Failure for Telescope 8 active 1158 Failure for Telescope 1...

Page 56: ...e 1F00 System Error Code System not initialized 1F01 System Error Code Console communication error timeout 1F02 System Error Code Kinematics communication error timeout 1F03 System Error Code Limiter...

Page 57: ...n increasing the quality and the level of information of this documentation still further Your assessment of this manual very good good satisfactory fair poor Precise description O O O O O Legibility...

Page 58: ...please complete both sides of this feedback form and return it by fax to 49 0 7243 709 3222 by post to Hirschmann Automation and Control GmbH Documentation Dept Hertzstr 32 34 76275 Ettlingen Thank y...

Page 59: ...edback regarding the manual Notes 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions www hirschmann com 59 59 50 700 19 2001_422175_en Manitex _Rev_B doc 2012 03 13 Issue B r...

Page 60: ...l Ausschnittma B 137 3 x H 260 5 mm maximal Hinweis f r den Ausduck dieser Schablone Achten Sie in den Druckeinstellungen von Acrobat darauf dass die Seitenanpassung auf keine eingestellt ist Pr fen S...

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