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Introduction 

© 2009   Hirschmann Automation and Control GmbH · Branch Office Ettlingen · eMail: [email protected] ·  www.hirschmann.com 

3

 

24 183 19 1012e (Generic) / 2009-02-26 / Rev. 01 / rk. 

 

1. GENERAL 

INFORMATION 

 

This manual describes the functions and operation of the 

iVISOR

 

mentor QVGA 

load moment 

indicator (LMI). 

The purpose of the load moment indicator (below called the LMI) is to provide key information to the 
operator of the loader which is needed for the operation of the loader within the operating ranges 
specified by the manufacturer. The LMI provides the operator with information about the angle and 
height of the boom, working radius, rated load and the actual load. 
The 

iVISOR

 

mentor QVGA

 load moment indicator comprises a central microprocessor unit with an 

integrated display and operating console together with various sensors to record measured values. 
The system components are connected via CAN bus. 

The system works on the principle of a target / actual comparison. The actual value, resulting from the 
pressure and angle measurement, is compared with the target values stored in the central unit’s 
memory and analysed by the microprocessor.  

If the crane nears its safe load limit, the system will warn the crane operator by means of both 
acoustic and optical signals. In addition, as soon as the crane reaches an unauthorized operating 
status, all crane movements will be switched off that would increase the load moment on the crane.  
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The manufacturer reserves the right to modify the contents of this manual without notice. Hirschmann offers no guarantee 
whatsoever for this material, including guarantees with reference to commercial availability and suitability for particular 
applications. Hirschmann shall not be liable for errors contained herein or for identical or consequential damages in connec-
tion with the furnishing, performance, or use of this manual. This manual is protected by copyright. All rights reserved. The 
manual may not be copied, reproduced or translated into another language, neither whole nor in part, without advance 
written authorization from Hirschmann.. 

Summary of Contents for iVISOR mentor QVGA

Page 1: ...83 19 1012e Generic 2009 02 26 Rev 01 rk iVISOR mentor QVGA User Manual Edition 2 2009 Rev A The order code for this document is 24 183 19 1012e Generic Contents General Information Important Notes Wa...

Page 2: ...operation mode setup 15 4 2 Quick adjusting the reeving 20 4 3 Adjusting the language 22 4 4 Working area definition system WADS 23 4 4 1 Radius monitoring 25 4 4 2 Tip height monitoring 26 4 4 3 Boom...

Page 3: ...of a target actual comparison The actual value resulting from the pressure and angle measurement is compared with the target values stored in the central unit s memory and analysed by the microprocess...

Page 4: ...ation of the operating instructions set forth in the manual The LMI is not able to provide aid to the crane operator unless it has been properly adjusted and unless the correct load capacity chart and...

Page 5: ...hed All crane movements that increase the load moment are switched off at the same time The crane specific data specified by the manufacturer such as load capacity charts boom weights centers of gravi...

Page 6: ...t screen If the system was turned off for more than two hours the setup configuration has to be entered after the system test chapter 4 First the operating mode is determined by an interactive step by...

Page 7: ...umbers in the illustration correspond to the numbers in the following functional description for each item 1 Data display background lit 2 Bar graph utilisation 3 Prewarning light 4 Overload warning l...

Page 8: ...depending on the operating mode such as load values geometry and crane data symbols etc The design enables good legibility even in bright sunlight and at night too thanks to the integrated background...

Page 9: ...1 rk Data display example w o man basket Notes If required various symbols are displayed in the status indication field refer to chapter 3 3 If required active working area limits are displayed by the...

Page 10: ...of rated moment red Overload range 100 of rated moment 3 Pre warning light When this amber display light comes on this indicates that the utilisation of the crane has reached the specified pre warning...

Page 11: ...A hoist limit situation occurs when the hook block comes into contact with the boom head The danger exists in such situations that the hoist rope will break causing the load to fall A hoist limit situ...

Page 12: ...183 19 1012e Generic 2009 02 26 Rev 01 rk 8 Function keys F1 F4 Function keys with the allocated symbol During normal operation 9 Info key Key to bring system information and service menus Refer to ch...

Page 13: ...king radius changes due to a change of angle or radius the display changes back to the actual load and the tare function is ended NOTE The actual load includes the load suspension device the lifting c...

Page 14: ...y 1 Some of the symbols flash depending on the operating status LMI error in combination with a code refer to error code list Constant radius monitoring active Flashing limit reached or exceeded Const...

Page 15: ...he system should execute this configuration procedure 4 1 Interactive operation mode setup It is necessary to setup the mode of operation of the LMI system every time the crane structure has been chan...

Page 16: ...irm the previous made entries or to renew the setup The system will temporarily interrupt the movements of the crane during the setup procedure Check the displayed values before confirming them Start...

Page 17: ...main boom 2 Main boom with jib Cursor to next position Cursor to previous position Confirm selection go to next step Select jib length if jib operation was selected 1 short jib 2 long jib Cursor to n...

Page 18: ...2 360 Cursor to next position Cursor to previous position Confirm selection go to next step Select hoist 1 main hoist 2 auxiliary hoist Cursor to next position Cursor to previous position Confirm sel...

Page 19: ...rsor to previous position Confirm selection go to next step Select reeving not with man basket operation Increase value Decrease value Confirm reeving go to next step Confirm inputs In this menu scree...

Page 20: ...odified Calling up the function Actuate SEL key The system will temporarily interrupt the movements of the crane during the setup procedure Start setup procedure Note Start of setup reeving procedure...

Page 21: ...e Generic 2009 02 26 Rev 01 rk Confirm inputs In this menu screen the operator is prompted to confirm the entries once again Please check the displayed values before confirming them Discard settings a...

Page 22: ...h allows language selection for the display menus The following languages are selectable English German French Spanish and Russian Call up the function from the normal operating screen Contrast settin...

Page 23: ...ceeded clear display of the programmed limit value in an information menu screen The Working area definition function described below is an aid for moving the crane within adjustable boom ranges Reach...

Page 24: ...09 02 26 Rev 01 rk Calling up the function Actuate LIM key Overview menu with symbols appears with any previously programmed limits Refer to chapter Radius monitoring 4 4 1 Tip height monitoring 4 4 2...

Page 25: ...ent boom radius as minimum limit the last saved value for the min boom radius is displayed switch monitoring of minimum boom radius on off having switched on the relevant symbol appears near the limit...

Page 26: ...ts edit radius limit edit height limit edit boom angle limit Go to next key level switch monitoring of maximum tip height on off having switched on the relevant symbol appears near the limit value and...

Page 27: ...ent boom position as upper angle limit the last saved value for the upper boom angle is displayed switch monitoring of upper boom angle on off having switched on the relevant symbol appears near the l...

Page 28: ...function Overview menu with symbols appears with any previously programmed limits edit radius limit edit height limit edit boom angle limit Go to next key level edit slew angle limit edit virtual wall...

Page 29: ...2 26 Rev 01 rk save current slew angle as left limit the last saved value for the left slew angle is displayed switch monitoring of left slew angle on off having switched on the relevant symbol appear...

Page 30: ...walls always keep a safe working distance to any obstacles Never work outside a safe working area as outlined by common practice standards and manuals A virtual wall is set by defining two points To p...

Page 31: ...a to start a wall having pressed SET the point is marked by X delete existing walls back to limits main menu move the boom tip to an other point of the imaginary wall and set the second point in the w...

Page 32: ...gs which affect system behaviour can also be made Access to these menus is therefore code protected and reserved only for trained service personnel NOTE The service menus described in this user manual...

Page 33: ...mann de www hirschmann com 33 24 183 19 1012e Generic 2009 02 26 Rev 01 rk Entry to calibration menus abort input of service code increase marked numeric value reduce marked numeric value mark the nex...

Page 34: ...hmann com 34 24 183 19 1012e Generic 2009 02 26 Rev 01 rk 5 1 Overview LMI values Call up the function from the normal operating screen Contrast setting Delete all working area limits Info screen oper...

Page 35: ...angles displayed match the actual angles Check that the slew angle displayed match the actual slew angle Check that the crane radius displayed matches the actual radius Check the load display by lifti...

Page 36: ...short description is for information purpose only For detailed description of the calibration procedure refer to the service manual To start the function Actuate the INFO key to service menu access i...

Page 37: ...ly the hydraulic connection to the pressure sensors for leaking oil Personnel without special training may only remedy the operating problems listed in the error table and must not replace any mechani...

Page 38: ...rror is detected by the system a message appears on the data display 1 starting with an E followed by a two digit code which indicates the reason for the malfunction The error codes listed in the foll...

Page 39: ...om to a permitted area Boom has been extended either too far or not far enough e g if it is prohibited to go beyond a certain maximum boom length or with load curves for jibs where the main boom has t...

Page 40: ...mit value in measuring channel angle main boom Electronic component in the measuring channel defective Replace sensor unit Angle potentiometer defective Replace angle sensor E16 Fallen below lower lim...

Page 41: ...pper limit value in measuring channel main boom angle has been exceeded refer to E15 refer to E15 E26 Upper limit value in measuring channel angle 2 has been exceeded refer to E16 refer to E16 E27 Upp...

Page 42: ...read memory The CRC verification of the monitored write read memory provides an incoherent result The CRC sign of the monitored write read memory is wrong The buffer battery is decharged 2V at 1kOhm C...

Page 43: ...external module PDB variable invalid Connect digital I O external CAN module E68 Error in the can bus data transfer of the force sensor unit See E62 See E62 E69 Error in the can bus force sensor unit...

Page 44: ...nd setup datalogger again EDC Datalogger watchdog activated datalogger processing time limit exceeded Reset system Connect PC terminal and watch error messages EDD Battery empty Battery check detected...

Page 45: ...ystem cannot and is not intended to be used as a substitute for the crane driver s good judgement or experience or the application of acknowledged safe working practices when using cranes It does not...

Page 46: ...erload protection overload cut out is thus an emergency switch which in the event of the crane being overloaded disables all movements which would increase the load moment and thus prevents possible d...

Page 47: ...ive gear not cutting out sufficiently quickly In this case accidents cannot be completely ruled out despite an overload protection being fitted This applies for example for under hooking of the load o...

Page 48: ...re used The shielding layer must be made so that it is readily conductive over the surface at all connections Connecting the crane earth and the electronic earth at only one point in the system 2 The...

Page 49: ...ion in the event of skin coming into contact with broken LCD displays Therefore in the event of contact wash the wetted areas of the body thoroughly with soap Particular care is called for in the even...

Page 50: ...tlingen eMail info ecs hirschmann de www hirschmann com 50 24 183 19 1012e Generic 2009 02 26 Rev 01 rk Rev Date Changes Name Rev A 2009 02 26 First edition System software SQG2 V 3 14 LMI software LS...

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