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6.2.2 Charging a previously used battery

Ensure that the outer surfaces of the battery are
clean and dry before inserting it in the corresponding
charger.
Read the operating instructions for the charger for
further information about the charging procedure.
Lithium-ion battery packs are ready to use at any time,
even when only partially charged. Charging progress
is indicated by the LED display (see charger operating
instructions).

6.3 Fitting the battery

CAUTION
Check that the power tool is switched off and the
switch interlock activated before fitting the battery.
Use only the Hilti batteries approved for use with
this power tool.

CAUTION
Check that the terminals on the battery and in the
power tool are free from foreign objects before
inserting the battery in the power tool.

1.

Push the battery into the power tool from the
rear as far as it will go and until it is heard to
engage with a double click.

2.

CAUTION If it is not fitted securely, the battery
could fall out while you are working with the
tool.
CAUTION A falling battery may present a risk
of injury to yourself or others.

Before beginning the work, check that the battery
is fitted securely to the tool.

6.4 Removing the battery from the power tool

1.

Press both battery release buttons.

2.

Pull the battery out of the power tool toward the
rear.

6.5 Transport and storage of battery packs

Pull the battery pack out of the locked position (work-
ing position) and move it into the first click-stop
position (transport position).
If you disconnect a battery pack from the power tool
for transport or storage, make sure that the contacts
of the battery pack are not short-circuited. Remove
loose metal parts such as screws, nails, clamps,
loose screw bits, wires or metal swarf from the case,
toolbox or transport container, or prevent these parts
from coming into contact with the battery packs.

Observe national and international transport regula-
tions when shipping battery packs (transportation by
road, rail, sea or air).

6.6 Fitting the side handle

WARNING
The side handle must be fitted for all types of work.

The side handle may be screwed onto the tool on the
right or left.

6.7 Working with the power tool

Take care to ensure that the closed side of the guard
is always positioned toward the operator’s body.
Adjust the position of the guard to suit the require-
ments of the work being done.

6.7.1 Fitting the guard

5

NOTE

The guard is equipped with locating lugs that ensure
only guards of a type suitable for use with the power
tool can be fitted. The locating lugs of the guard fit
into the guard mount on the power tool.

1.

Pull the battery out of the power tool.

2.

Fit the guard onto the drive spindle collar so that
the two triangular marks on the guard and on the
power tool are in alignment.

3.

Push the guard onto the drive spindle collar;
press the guard release button.

4.

Rotate the guard until it engages and the guard
release button jumps back into its original posi-
tion.

6.7.1.1 Adjusting the guard

1.

Pull the battery out of the tool.

2.

Press the guard release button and then rotate
the guard until it engages in the desired position.

6.7.2 Fitting the cutting and grinding guards

NOTE

Read the instructions for fitting the corresponding
guard.

NOTE

If you use the front cover, fit it by pushing it onto the
guard.

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Summary of Contents for AG 500-A18

Page 1: ... 438685 438685 AG 500 A18 Operating instructions en Mode d emploi fr Manual de instrucciones es Manual de instruções pt ...

Page 2: ...ꨓ ꨛ ꨑ ꨒ ꨔ ꨕ ꨖ ꨗ ꨘ ꨙ ZLN RFN ꨚ ꨍ ꨏ ꨎ ꨐ 1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US ...

Page 3: ...2 3 4 6 5 ...

Page 4: ... 7 ꙣ Ꙥ 9 8 ...

Page 5: ...e AG 500 A18 cordless angle grinder Operating controls and parts 1 Ventilation slots On off switch Switch on interlock Vibration absorbing side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange with O ring Cutting disc grinding disc Clamping nut Kwik Lock quick release clamping nut op tional Wrench Battery Release buttons with additional function charge status display ac...

Page 6: ...s construction site workshop renovation conversion or new construction Do not use the battery as a power source for other unspecified appliances Working with metals Cutting rough grinding fine grinding brushing Working with mineral materials Cutting slitting using the corresponding guard DC EX 125 5 C grinding using the corresponding guard DG EX 125 5 Use only grinding discs cutting discs and othe...

Page 7: ...ant running speed helps ensure maximum efficiency Disc deceleration time is reduced automatically 2 5 Temperature dependent motor protection The temperature dependent motor protection system prevents the power tool overheating by monitoring current input and motor temperature In the event of motor overload due to application of excessive pressure to the disc performance will drop noticeably or the...

Page 8: ...ithium ion battery is used the charge status can be indicated by gently pressing one of the battery release buttons press until resistance is felt do not release the battery The display on the rear of the battery provides the following information LEDs light constantly LEDs blink Charge status C LED 1 2 3 4 C 75 LED 1 2 3 50 C 75 LED 1 2 25 C 50 LED 1 10 C 25 LED 1 C 10 3 Insert tools accessories ...

Page 9: ...Capacity 2 6 Ah 3 3 Ah Energy capacity 56 16 Wh 71 28 Wh Weight 0 78 kg 1 72 lb 0 78 kg 1 72 lb Type of cell Li Ion Li Ion No of cells 12 12 Deep discharge protection Yes Yes Information about the power tool and applications Drive spindle thread arbor size M 14 Spindle length 21 5 mm 5 Safety instructions NOTE The safety rules in section 5 1 contain all general safety rules for power tools which i...

Page 10: ... Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools wit...

Page 11: ...d or serious injury b Operations such polishing are not recom mended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury c Do not use accessories which are not specif ically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operat...

Page 12: ...g on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use a...

Page 13: ...ing sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback 5 2 6 Safety warnings specific for wire brushing operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristlescan easilypene...

Page 14: ...ding disc check to ensure that the part is fitted d Before use check that the cutting or grinding disc has been fitted correctly and the clamping nut tightened Then allow the power tool to run for 30 seconds under no load while holding it securely Switch off the power tool immediately if significant vibration or any other faults are noticed Should this occur examine the power tool in order to dete...

Page 15: ...t Hilti Service after the battery has been allowed to cool 5 3 5 Work area safety a Ensure that the workplace is well lit b Ensure that the workplace is well ventilated Exposure to dust at a poorly ventilated workplace may result in damage to the health 5 3 6 Personal protective equipment The user and any other persons in the vicinity must wear ANSI Z87 1 approved eye protection a hard hat ear pro...

Page 16: ... for transport or storage make sure that the contacts of the battery pack are not short circuited Remove loose metal parts such as screws nails clamps loose screw bits wires or metal swarf from the case toolbox or transport container or prevent these parts from coming into contact with the battery packs Observe national and international transport regula tions when shipping battery packs transport...

Page 17: ...or changing cutting discs NOTE The Kwik Lock nut cannot be used with cup wheels brushes rubber backing pads tuck pointing discs special discs used for joint repair or with diamond cup wheels CAUTION When operating the power tool take care to ensure that the Kwik Lock nut does not come into contact with the work surface Do not use a damaged Kwik Lock nut NOTE The arrow on the upper surface of the n...

Page 18: ...ly after bringing it into position at the work piece Touching rotating parts especially rotating insert tools may lead to injury CAUTION The insert tool may get hot during use Wear protec tive gloves when changing insert tools WARNING Reduce the load on the power tool by avoiding tilting the disc in the kerf when cutting The disc or wheel may otherwise break or the power tool may kick back or stal...

Page 19: ... 3 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and that they function faultlessly 9 Troubleshooting Fault Possible cause Remedy The battery runs down more quickly than usual Battery condition is not optimal Have battery condition diagnosed by Hilti Service or replace with a...

Page 20: ... properly and in accordance with the Hilti Operating Instructions and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifespan of the tool Parts requiring repair or replace ment as a result of normal wear and t...

Page 21: ...oration LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 4081 0112 00 Pos 3 1 Printed in China 2012 Right of technical and programme changes reserved S E O 438685 B ...

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