background image

e)

Do not use worn down wheels from larger power
tools.

Wheel intended for larger power tool is not

suitable for the higher speed of a smaller tool and
may burst.

5.2.4 Additional safety warnings specific for

abrasive cutting-off operations

a)

Do not

²

jam

²

the cut-off wheel or apply ex-

cessive pressure. Do not attempt to make an
excessive depth of cut.

Overstressing the wheel

increases the loading and susceptibility to twist-
ing or binding of the wheel in the cut and the
possibility of kickback or wheel breakage.

b)

Do not position your body in line with and behind
the rotating wheel.

When the wheel, at the point

of operation, is moving away from your body, the
possible kickback may propel the spinning wheel
and the power tool directly at you.

c)

When wheel is binding or when interrupting a
cut for any reason, switch off the power tool
and hold the power tool motionless until the
wheel comes to a complete stop. Never attempt
to remove the cut-off wheel from the cut while
the wheel is in motion otherwise kickback may
occur.

Investigate and take corrective action to

eliminate the cause of wheel binding.

d)

Do not restart the cutting operation in the work-
piece. Let the wheel reach full speed and care-
fully reenter the cut.

The wheel may bind, walk

up or kickback if the power tool is restarted in the
workpiece.

e)

Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back.

Large workpieces tend to sag under their

own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.

f)

Use extra caution when making a "pocket cut"
into existing walls or other blind areas.

The

protruding wheel may cut gas or water pipes,
electrical wiring or objects that can cause kick-
back.

5.2.5 Additional safety instructions for sanding

operations

a)

Do not use excessively oversized sanding disc
paper. Follow manufacturers recommenda-
tions, when selecting sanding paper.

Larger

sanding paper extending beyond the sanding
pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.

5.2.6 Safety warnings specific for wire brushing

operations

a)

Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive load
to the brush.

The wire bristles can easily penetrate

light clothing and/or skin.

b)

If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard.

Wire wheel

or brush may expand in diameter due to work
load and centrifugal forces.

5.3 Additional safety instructions

5.3.1 Personal safety

a)

Wear ear protectors.

Exposure to noise can cause

hearing loss.

b)

Always hold the power tool securely with both
hands on the grips provided. Keep the grips dry,
clean and free from oil and grease.

c)

Breathing protection must be worn if the power
tool is used without a dust removal system for
work that creates dust.

d)

Do not operate the power tool without the pro-
tective devices that belong to it.

e)

Operate the power tool only as intended and
when it is in faultless condition.

f)

Improve the blood circulation in your fingers by
relaxing your hands and exercising your fingers
during breaks between working.

g)

Switch the power tool on only after bringing it
into position at the workpiece.

h)

Remove the battery before storing or transport-
ing the power tool.

i)

Never brake the tool by applying lateral pressure
to the grinding or cutting disc.

j)

Do not touch the clamping flange or the clamp-
ing screw while the power tool is running.

k)

Never press the spindle lockbutton while the
grinding or cutting disc is still rotating.

l)

Never direct the power tool toward persons.

m)

Adjust the pressure applied to the grinding or
cutting disc to suit the material you are working
on, so that the grinding or cutting disc doesn’t
stall, possibly causing the tool to kick back.

n)

Avoid touching rotating parts. Switch the power
tool on only after bringing it into position at the
workpiece.

Touching rotating parts, especially

rotating insert tools, may lead to injury.

en

9

Summary of Contents for AG 500-A18

Page 1: ... 438685 438685 AG 500 A18 Operating instructions en Mode d emploi fr Manual de instrucciones es Manual de instruções pt ...

Page 2: ...ꨓ ꨛ ꨑ ꨒ ꨔ ꨕ ꨖ ꨗ ꨘ ꨙ ZLN RFN ꨚ ꨍ ꨏ ꨎ ꨐ 1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US ...

Page 3: ...2 3 4 6 5 ...

Page 4: ... 7 ꙣ Ꙥ 9 8 ...

Page 5: ...e AG 500 A18 cordless angle grinder Operating controls and parts 1 Ventilation slots On off switch Switch on interlock Vibration absorbing side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange with O ring Cutting disc grinding disc Clamping nut Kwik Lock quick release clamping nut op tional Wrench Battery Release buttons with additional function charge status display ac...

Page 6: ...s construction site workshop renovation conversion or new construction Do not use the battery as a power source for other unspecified appliances Working with metals Cutting rough grinding fine grinding brushing Working with mineral materials Cutting slitting using the corresponding guard DC EX 125 5 C grinding using the corresponding guard DG EX 125 5 Use only grinding discs cutting discs and othe...

Page 7: ...ant running speed helps ensure maximum efficiency Disc deceleration time is reduced automatically 2 5 Temperature dependent motor protection The temperature dependent motor protection system prevents the power tool overheating by monitoring current input and motor temperature In the event of motor overload due to application of excessive pressure to the disc performance will drop noticeably or the...

Page 8: ...ithium ion battery is used the charge status can be indicated by gently pressing one of the battery release buttons press until resistance is felt do not release the battery The display on the rear of the battery provides the following information LEDs light constantly LEDs blink Charge status C LED 1 2 3 4 C 75 LED 1 2 3 50 C 75 LED 1 2 25 C 50 LED 1 10 C 25 LED 1 C 10 3 Insert tools accessories ...

Page 9: ...Capacity 2 6 Ah 3 3 Ah Energy capacity 56 16 Wh 71 28 Wh Weight 0 78 kg 1 72 lb 0 78 kg 1 72 lb Type of cell Li Ion Li Ion No of cells 12 12 Deep discharge protection Yes Yes Information about the power tool and applications Drive spindle thread arbor size M 14 Spindle length 21 5 mm 5 Safety instructions NOTE The safety rules in section 5 1 contain all general safety rules for power tools which i...

Page 10: ... Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools wit...

Page 11: ...d or serious injury b Operations such polishing are not recom mended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury c Do not use accessories which are not specif ically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operat...

Page 12: ...g on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use a...

Page 13: ...ing sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback 5 2 6 Safety warnings specific for wire brushing operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristlescan easilypene...

Page 14: ...ding disc check to ensure that the part is fitted d Before use check that the cutting or grinding disc has been fitted correctly and the clamping nut tightened Then allow the power tool to run for 30 seconds under no load while holding it securely Switch off the power tool immediately if significant vibration or any other faults are noticed Should this occur examine the power tool in order to dete...

Page 15: ...t Hilti Service after the battery has been allowed to cool 5 3 5 Work area safety a Ensure that the workplace is well lit b Ensure that the workplace is well ventilated Exposure to dust at a poorly ventilated workplace may result in damage to the health 5 3 6 Personal protective equipment The user and any other persons in the vicinity must wear ANSI Z87 1 approved eye protection a hard hat ear pro...

Page 16: ... for transport or storage make sure that the contacts of the battery pack are not short circuited Remove loose metal parts such as screws nails clamps loose screw bits wires or metal swarf from the case toolbox or transport container or prevent these parts from coming into contact with the battery packs Observe national and international transport regula tions when shipping battery packs transport...

Page 17: ...or changing cutting discs NOTE The Kwik Lock nut cannot be used with cup wheels brushes rubber backing pads tuck pointing discs special discs used for joint repair or with diamond cup wheels CAUTION When operating the power tool take care to ensure that the Kwik Lock nut does not come into contact with the work surface Do not use a damaged Kwik Lock nut NOTE The arrow on the upper surface of the n...

Page 18: ...ly after bringing it into position at the work piece Touching rotating parts especially rotating insert tools may lead to injury CAUTION The insert tool may get hot during use Wear protec tive gloves when changing insert tools WARNING Reduce the load on the power tool by avoiding tilting the disc in the kerf when cutting The disc or wheel may otherwise break or the power tool may kick back or stal...

Page 19: ... 3 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and that they function faultlessly 9 Troubleshooting Fault Possible cause Remedy The battery runs down more quickly than usual Battery condition is not optimal Have battery condition diagnosed by Hilti Service or replace with a...

Page 20: ... properly and in accordance with the Hilti Operating Instructions and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifespan of the tool Parts requiring repair or replace ment as a result of normal wear and t...

Page 21: ...oration LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 4081 0112 00 Pos 3 1 Printed in China 2012 Right of technical and programme changes reserved S E O 438685 B ...

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