background image

i)

Keep bystanders a safe distance away from
work area. Anyone entering the work area must
wear personal protective equipment.

Fragments

of workpiece or of a broken accessory may fly
away and cause injury beyond immediate area of
operation.

j)

Hold the power tool by insulated gripping sur-
faces only, when performing an operation where
the cutting accessory may contact hidden wiring
or its own cord.

Cutting accessory contacting a

"live" wire may make exposed metal parts of the
power tool "live" and could give the operator an
electric shock.

k)

Position the cord clear of the spinning acces-
sory.

If you lose control, the cord may be cut or

snagged and your hand or arm may be pulled into
the spinning accessory.

l)

Never lay the power tool down until the acces-
sory has come to a complete stop.

The spinning

accessory may grab the surface and pull the
power tool out of your control.

m)

Do not run the power tool while carrying it at
your side.

Accidental contact with the spinning

accessory could snag your clothing, pulling the
accessory into your body.

n)

Regularly clean the power tool’s air vents.

The

motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.

o)

Do not operate the power tool near flammable
materials.

Sparks could ignite these materials.

p)

Do not use accessories that require liquid
coolants.

Using water or other liquid coolants

may result in electrocution or shock.

5.2.2 Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling
of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction
opposite of the accessory’s rotation at the point of
the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that
is entering into the pinch point can dig into the surface
of the material causing the wheel to climb out or kick
out. The wheel may either jump toward or away from
the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels
may also break under these conditions.

Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can
be avoided by taking proper precautions as given
below.

a)

Maintain a firm grip on the power tool and
position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle,
if provided, for maximum control over kickback
or torque reaction during start-up.

The operator

can control torque reactions or kickback forces, if
proper precautions are taken.

b)

Never place your hand near the rotating acces-
sory.

Accessory may kickback over your hand.

c)

Do not position your body in the area where
power tool will move if kickback occurs.

Kick-

back will propel the tool in direction opposite to
the wheel’s movement at the point of snagging.

d)

Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory.

Corners, sharp edges or bouncing

have a tendency to snag the rotating accessory
and cause loss of control or kickback.

e)

Do not attach a saw chain woodcarving blade or
toothed saw blade.

Such blades create frequent

kickback and loss of control.

5.2.3 Safety warnings specific for grinding and

abrasive cutting-off operations

a)

Use only wheel types that are recommended for
your power tool and the specific guard designed
for the selected wheel.

Wheels for which the

power tool was not designed cannot be adequately
guarded and are unsafe.

b)

The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed towards
the operator.

The guard helps to protect operator

from broken wheel fragments, accidental contact
with wheel and sparks that could ignite clothing.

c)

Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-off wheel.

Abrasive cut-off wheels are

intended for peripheral grinding, side forces ap-
plied to these wheels may cause them to shatter.

d)

Always use undamaged wheel flanges that are
of correct size and shape for your selected
wheel.

Proper wheel flanges support the wheel

thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from
grinding wheel flanges.

en

8

Summary of Contents for AG 500-A18

Page 1: ... 438685 438685 AG 500 A18 Operating instructions en Mode d emploi fr Manual de instrucciones es Manual de instruções pt ...

Page 2: ...ꨓ ꨛ ꨑ ꨒ ꨔ ꨕ ꨖ ꨗ ꨘ ꨙ ZLN RFN ꨚ ꨍ ꨏ ꨎ ꨐ 1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US ...

Page 3: ...2 3 4 6 5 ...

Page 4: ... 7 ꙣ Ꙥ 9 8 ...

Page 5: ...e AG 500 A18 cordless angle grinder Operating controls and parts 1 Ventilation slots On off switch Switch on interlock Vibration absorbing side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange with O ring Cutting disc grinding disc Clamping nut Kwik Lock quick release clamping nut op tional Wrench Battery Release buttons with additional function charge status display ac...

Page 6: ...s construction site workshop renovation conversion or new construction Do not use the battery as a power source for other unspecified appliances Working with metals Cutting rough grinding fine grinding brushing Working with mineral materials Cutting slitting using the corresponding guard DC EX 125 5 C grinding using the corresponding guard DG EX 125 5 Use only grinding discs cutting discs and othe...

Page 7: ...ant running speed helps ensure maximum efficiency Disc deceleration time is reduced automatically 2 5 Temperature dependent motor protection The temperature dependent motor protection system prevents the power tool overheating by monitoring current input and motor temperature In the event of motor overload due to application of excessive pressure to the disc performance will drop noticeably or the...

Page 8: ...ithium ion battery is used the charge status can be indicated by gently pressing one of the battery release buttons press until resistance is felt do not release the battery The display on the rear of the battery provides the following information LEDs light constantly LEDs blink Charge status C LED 1 2 3 4 C 75 LED 1 2 3 50 C 75 LED 1 2 25 C 50 LED 1 10 C 25 LED 1 C 10 3 Insert tools accessories ...

Page 9: ...Capacity 2 6 Ah 3 3 Ah Energy capacity 56 16 Wh 71 28 Wh Weight 0 78 kg 1 72 lb 0 78 kg 1 72 lb Type of cell Li Ion Li Ion No of cells 12 12 Deep discharge protection Yes Yes Information about the power tool and applications Drive spindle thread arbor size M 14 Spindle length 21 5 mm 5 Safety instructions NOTE The safety rules in section 5 1 contain all general safety rules for power tools which i...

Page 10: ... Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools wit...

Page 11: ...d or serious injury b Operations such polishing are not recom mended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury c Do not use accessories which are not specif ically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operat...

Page 12: ...g on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use a...

Page 13: ...ing sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback 5 2 6 Safety warnings specific for wire brushing operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristlescan easilypene...

Page 14: ...ding disc check to ensure that the part is fitted d Before use check that the cutting or grinding disc has been fitted correctly and the clamping nut tightened Then allow the power tool to run for 30 seconds under no load while holding it securely Switch off the power tool immediately if significant vibration or any other faults are noticed Should this occur examine the power tool in order to dete...

Page 15: ...t Hilti Service after the battery has been allowed to cool 5 3 5 Work area safety a Ensure that the workplace is well lit b Ensure that the workplace is well ventilated Exposure to dust at a poorly ventilated workplace may result in damage to the health 5 3 6 Personal protective equipment The user and any other persons in the vicinity must wear ANSI Z87 1 approved eye protection a hard hat ear pro...

Page 16: ... for transport or storage make sure that the contacts of the battery pack are not short circuited Remove loose metal parts such as screws nails clamps loose screw bits wires or metal swarf from the case toolbox or transport container or prevent these parts from coming into contact with the battery packs Observe national and international transport regula tions when shipping battery packs transport...

Page 17: ...or changing cutting discs NOTE The Kwik Lock nut cannot be used with cup wheels brushes rubber backing pads tuck pointing discs special discs used for joint repair or with diamond cup wheels CAUTION When operating the power tool take care to ensure that the Kwik Lock nut does not come into contact with the work surface Do not use a damaged Kwik Lock nut NOTE The arrow on the upper surface of the n...

Page 18: ...ly after bringing it into position at the work piece Touching rotating parts especially rotating insert tools may lead to injury CAUTION The insert tool may get hot during use Wear protec tive gloves when changing insert tools WARNING Reduce the load on the power tool by avoiding tilting the disc in the kerf when cutting The disc or wheel may otherwise break or the power tool may kick back or stal...

Page 19: ... 3 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and that they function faultlessly 9 Troubleshooting Fault Possible cause Remedy The battery runs down more quickly than usual Battery condition is not optimal Have battery condition diagnosed by Hilti Service or replace with a...

Page 20: ... properly and in accordance with the Hilti Operating Instructions and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifespan of the tool Parts requiring repair or replace ment as a result of normal wear and t...

Page 21: ...oration LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 4081 0112 00 Pos 3 1 Printed in China 2012 Right of technical and programme changes reserved S E O 438685 B ...

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