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4

 

5.2

 Periodic Maintenance 

5.2.1

 Every 50 Hours 

[1.]

 Inspect and repair the unit as necessary. 

[2.]

 Remove the drain plug from the reservoir and drain enough hydraulic fluid to remove impurities 

and condensate. 

[3.]

 Refill the reservoir to the correct fluid level (use only Dexron III ATF to fill). 

[4.]

 Clean the filler-breather. 

5.2.2

 Every 250 Hours 

[1.]

 Drain, clean, and fill the hydraulic oil reservoir (use only Dexron III ATF to fill). 

[2.]

 Remove and clean the hydraulic oil suction strainer element. 

[3.]

 Replace the hydraulic oil filter cartridge (every 500 hours or yearly, whichever comes first). 

 

6.0

 

HYDRAULIC POWER UNIT AND TENSIONING UNIT

 

 
6.1

 Getting Started

 

[1.]

 Inspect the entire unit for damage.

 

[2.]

 Check the electrical system for bare wires and loose, frayed, or damaged cords. Have a qualified 

electrician repair any damage before use. Failure to do so could result in severe shock or death to nearby 

personnel. 

[3.]

 Check the reservoir sight level gauge for the proper level of hydraulic oil. 

[4.]

 Perform a daily inspection (see 

Subsection 5.1 [Daily Maintenance]

). 

[5.]

 Completely familiarize yourself with this unit’s operating procedures. 

WARNING 

The back end of the strand jack cylinder should be slightly lower than the front end. When tension is 

applied to the strand, the back end of the jack will rise and form a straight center line with the strand 

being tensioned.  

Failure to heed this warning could cause the jacking sleeve to deform and eventually fail, allowing the 

strand jack to flip up. 

 

 

 

WARNING 

This power unit uses an electric motor as its prime mover. This unit also produces hot, high-pressure oil 

which if released into atmosphere could cause death or serious injury. 

Summary of Contents for PU35

Page 1: ...HAMILTON FORM COMPANY OWNER S MANUAL for PS______K _____ JACK TENSIONING UNIT and PU35 46 POWER UNIT WITH DIGITAL DISPLAY UNIT SERIAL NO ___________________...

Page 2: ......

Page 3: ...ic Maintenance 5 2 1 Every 50 Hours 5 2 2 Every 250 Hours 6 0 HYDRAULIC POWER UNIT AND TENSIONING UNIT 6 1 Getting Started 6 2 Operation 6 2 1 Digital Display 6 2 1 1 Getting Started 6 2 1 2 Display B...

Page 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ctured or authorized by the Company and 5 Such defect is not attributable to normal wear and tear 2 1 Warranty Period All parts Ninety 90 days Replacement parts The remainder of the original warranty...

Page 6: ...d tensioning system is designed for loads up to 35 000 lbs force or up to 46 000 lbs force for the PU46 The hydraulic circuit has initial and final tensioning modes that allow the operator to specify...

Page 7: ...hat it is tight Ref Illustration 1 item 19 5 1 Daily Maintenance 1 Clean concrete buildup from all components 2 Inspect the entire system for wear or damage replacing or repairing if necessary Wipe of...

Page 8: ...and loose frayed or damaged cords Have a qualified electrician repair any damage before use Failure to do so could result in severe shock or death to nearby personnel 3 Check the reservoir sight level...

Page 9: ...MAGE CAUTION This manual offers general guidelines for strand tensioning that are specific to Hamilton Form Company equipment For fully detailed tensioning procedures refer to PCI MNL 116 current edit...

Page 10: ...calibrator should begin at the Main Screen and press the CAL button far right to access the Calibration Screen The upper left of the Calibration Screen shows the calculated force the value displayed b...

Page 11: ...for PS46K This relationship holds true for both initial and final tensioning 6 2 2 2 Final Tensioning When the mode selector valve is in the final tensioning position it exposes only the final tensio...

Page 12: ...ution 3 2 Replace or repair the cylinder Explanation 3 3 The hoses are not connected properly Solution 3 3 Check the quick disconnects to make sure they are seated properly Explanation 3 4 Air is trap...

Page 13: ...9 6 5 Component Manufacturers Literature...

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Page 16: ...ENT MAY NOT BE DISCLOSED REPRODUCED OR UTILIZED IN WHOLE OR IN PART IN ANY MANNER WITHOUT THE PRIOR WRITTEN PERMISSION OF HAMILTON FORM COMPANY LTD TOLERANCE U N O DECIMAL DIMENSION 0 01 FRACTION DIME...

Page 17: ...ADECUADA ANTES DE USAR NUNCA HAGA FUNCIONAR EL EQUIPO LOS SISTEMAS DE ALARMAS PARA SI NO EST N FUNCIONANDO TODOS SERIE PS35 HAMILTON RESISTENTES CUALQUIER INQUIETUD LLAME EQUIPMENT AND SERIOUS INJURY...

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