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5

 

[6.]

 Turn the unit on and follow the prompts on the display to select the appropriate parameters for the 

stressing application. 

6.2

 Operation

 

6.2.1

 Digital Display 

Your PU35/46 Power Unit uses a Danfoss DP200 digital display. 

6.2.1.1

 Getting Started 

[1.]

 The digital display will briefly show the Hamilton Form logo. After a few seconds, the screen will 

change to the 

Jack Selection Screen

. Using the buttons at the bottom of the display, select the jack you 

are using. 

[2.]

 Press 

OK

 to lock in your selection and proceed to the 

Main Screen

.  

 

 

WARNING 

If you select the wrong parameters, it could cause confusion over how much force is being applied to 

the strand. THIS COULD CAUSE DEATH, SERIOUS INJURY, STRAND FAILURE, OR PROPERTY DAMAGE. 

CAUTION 

This manual offers general guidelines for strand tensioning that are specific to Hamilton Form 

Company equipment.  

For fully detailed tensioning procedures, refer to: 

PCI #MNL-116-

[current edition]

 Manual for Quality 

Control for Plants and Production of Precast and Prestressed Concrete Products

WARNING 

It is critical that you select the correct jack. If you select the wrong jack, it will cause the force to be 

incorrectly displayed, resulting not only in a broken strand, but possibly DEATH, SERIOUS INJURY, OR 

PROPERTY DAMAGE. 

INFORMATION 

For additional instructions not already covered in this manual, go to the links below: 

 

Find complete instructions for the Danfoss DP200 counter at 

http://assets.danfoss.com/documents/53798/BC152886483931en-000404.pdf

. 

 

Find complete instructions for the counter’s Engine Information Center (EIC) application at 

http://assets.danfoss.com/documents/65721/AQ152886482871en-000401.pdf

. 

Summary of Contents for PU35

Page 1: ...HAMILTON FORM COMPANY OWNER S MANUAL for PS______K _____ JACK TENSIONING UNIT and PU35 46 POWER UNIT WITH DIGITAL DISPLAY UNIT SERIAL NO ___________________...

Page 2: ......

Page 3: ...ic Maintenance 5 2 1 Every 50 Hours 5 2 2 Every 250 Hours 6 0 HYDRAULIC POWER UNIT AND TENSIONING UNIT 6 1 Getting Started 6 2 Operation 6 2 1 Digital Display 6 2 1 1 Getting Started 6 2 1 2 Display B...

Page 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ctured or authorized by the Company and 5 Such defect is not attributable to normal wear and tear 2 1 Warranty Period All parts Ninety 90 days Replacement parts The remainder of the original warranty...

Page 6: ...d tensioning system is designed for loads up to 35 000 lbs force or up to 46 000 lbs force for the PU46 The hydraulic circuit has initial and final tensioning modes that allow the operator to specify...

Page 7: ...hat it is tight Ref Illustration 1 item 19 5 1 Daily Maintenance 1 Clean concrete buildup from all components 2 Inspect the entire system for wear or damage replacing or repairing if necessary Wipe of...

Page 8: ...and loose frayed or damaged cords Have a qualified electrician repair any damage before use Failure to do so could result in severe shock or death to nearby personnel 3 Check the reservoir sight level...

Page 9: ...MAGE CAUTION This manual offers general guidelines for strand tensioning that are specific to Hamilton Form Company equipment For fully detailed tensioning procedures refer to PCI MNL 116 current edit...

Page 10: ...calibrator should begin at the Main Screen and press the CAL button far right to access the Calibration Screen The upper left of the Calibration Screen shows the calculated force the value displayed b...

Page 11: ...for PS46K This relationship holds true for both initial and final tensioning 6 2 2 2 Final Tensioning When the mode selector valve is in the final tensioning position it exposes only the final tensio...

Page 12: ...ution 3 2 Replace or repair the cylinder Explanation 3 3 The hoses are not connected properly Solution 3 3 Check the quick disconnects to make sure they are seated properly Explanation 3 4 Air is trap...

Page 13: ...9 6 5 Component Manufacturers Literature...

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Page 16: ...ENT MAY NOT BE DISCLOSED REPRODUCED OR UTILIZED IN WHOLE OR IN PART IN ANY MANNER WITHOUT THE PRIOR WRITTEN PERMISSION OF HAMILTON FORM COMPANY LTD TOLERANCE U N O DECIMAL DIMENSION 0 01 FRACTION DIME...

Page 17: ...ADECUADA ANTES DE USAR NUNCA HAGA FUNCIONAR EL EQUIPO LOS SISTEMAS DE ALARMAS PARA SI NO EST N FUNCIONANDO TODOS SERIE PS35 HAMILTON RESISTENTES CUALQUIER INQUIETUD LLAME EQUIPMENT AND SERIOUS INJURY...

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