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3

 

4.2

 Using the Manual 

Read this manual before using or maintaining the equipment. Completely familiarize yourself with all 

components and how they are used. Please refer to the drawing of the strand jack at the end of this 

manual. 

[Ref.]

 

Locate this manual in a place for quick reference during both use and maintenance. 

4.3

 Installation 

The motor is designed for either a 240V 3PH or 480V 3PH power input. Have a qualified electrician 

connect the motor to an appropriate power supply. 

 

5.0

 

MAINTENANCE

 

Before and after every use, inspect the entire system (including but not limited to hoses, valves, and 

fittings). Replace or repair components as needed. 
Before and after every use, inspect the jacking sleeve. 

[Ref: Illustration 1, item 3.] 

Before and after every use, inspect the jam nut to ensure that it is tight. 

[Ref: Illustration 1, item 19.] 

5.1

 Daily Maintenance 

[1.]

 Clean concrete buildup from all components. 

[2.]

 Inspect the entire system for wear or damage, replacing or repairing if necessary. Wipe off hoses 

and inspect them for cuts, wear, kinks, leaks, and worn or damaged fittings. Inspect valves.  

[3.]

 Inspect cylinder mounting bolts to ensure they are tight. 

 

 

WARNING 

Never use damaged parts without consulting Hamilton Form concerning safety. If there is any doubt,  

do not use it! 

WARNING 

Make sure that the motor is wired to rotate counterclockwise when viewed from the shaft end of  

the motor. 

WARNING 

Always cover the ends of quick-disconnects with the supplied plugs and caps when uncoupled.  

Failure to do so could contaminate the hydraulic system. 

If the cylinder stops moving due to a blockage in the flow system (hydraulic lock), do not attempt to 

relieve the hydraulic pressure by disconnecting hydraulic hoses or fittings. Removing the blockage 

could cause the cylinder to suddenly move. 

 

Summary of Contents for PU35

Page 1: ...HAMILTON FORM COMPANY OWNER S MANUAL for PS______K _____ JACK TENSIONING UNIT and PU35 46 POWER UNIT WITH DIGITAL DISPLAY UNIT SERIAL NO ___________________...

Page 2: ......

Page 3: ...ic Maintenance 5 2 1 Every 50 Hours 5 2 2 Every 250 Hours 6 0 HYDRAULIC POWER UNIT AND TENSIONING UNIT 6 1 Getting Started 6 2 Operation 6 2 1 Digital Display 6 2 1 1 Getting Started 6 2 1 2 Display B...

Page 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ctured or authorized by the Company and 5 Such defect is not attributable to normal wear and tear 2 1 Warranty Period All parts Ninety 90 days Replacement parts The remainder of the original warranty...

Page 6: ...d tensioning system is designed for loads up to 35 000 lbs force or up to 46 000 lbs force for the PU46 The hydraulic circuit has initial and final tensioning modes that allow the operator to specify...

Page 7: ...hat it is tight Ref Illustration 1 item 19 5 1 Daily Maintenance 1 Clean concrete buildup from all components 2 Inspect the entire system for wear or damage replacing or repairing if necessary Wipe of...

Page 8: ...and loose frayed or damaged cords Have a qualified electrician repair any damage before use Failure to do so could result in severe shock or death to nearby personnel 3 Check the reservoir sight level...

Page 9: ...MAGE CAUTION This manual offers general guidelines for strand tensioning that are specific to Hamilton Form Company equipment For fully detailed tensioning procedures refer to PCI MNL 116 current edit...

Page 10: ...calibrator should begin at the Main Screen and press the CAL button far right to access the Calibration Screen The upper left of the Calibration Screen shows the calculated force the value displayed b...

Page 11: ...for PS46K This relationship holds true for both initial and final tensioning 6 2 2 2 Final Tensioning When the mode selector valve is in the final tensioning position it exposes only the final tensio...

Page 12: ...ution 3 2 Replace or repair the cylinder Explanation 3 3 The hoses are not connected properly Solution 3 3 Check the quick disconnects to make sure they are seated properly Explanation 3 4 Air is trap...

Page 13: ...9 6 5 Component Manufacturers Literature...

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Page 16: ...ENT MAY NOT BE DISCLOSED REPRODUCED OR UTILIZED IN WHOLE OR IN PART IN ANY MANNER WITHOUT THE PRIOR WRITTEN PERMISSION OF HAMILTON FORM COMPANY LTD TOLERANCE U N O DECIMAL DIMENSION 0 01 FRACTION DIME...

Page 17: ...ADECUADA ANTES DE USAR NUNCA HAGA FUNCIONAR EL EQUIPO LOS SISTEMAS DE ALARMAS PARA SI NO EST N FUNCIONANDO TODOS SERIE PS35 HAMILTON RESISTENTES CUALQUIER INQUIETUD LLAME EQUIPMENT AND SERIOUS INJURY...

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