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2

 

This limited warranty does not cover or include any expenses or salaries for any field service work. Any 

field service work is to be covered by separate contract. 
When a warranted machine is used to make, or further process a product, the cost of an unsuitable 

product is not warranted, nor is the Company liable for the cost of the materials expended in making 

said product. 

EXCEPT FOR ANY WARRANTIES IN THE CONTRACT DOCUMENTS, THIS 

LIMITED WARRANTY CONSTITUTES THE ENTIRE OBLIGATION OF THE 

COMPANY RELATING TO THE SALE OF SUCH PRODUCT; THE 

COMPANY’S MAXIMUM LIABILITY IS LIMITED TO THE PURCHASE 

PRICE OF SUCH PRODUCT; AND IN NO EVENT SHALL THE COMPANY BE 

LIABLE FOR CONSEQUENTIAL, INDIRECT, INCIDENTAL OR SPECIAL 

DAMAGES OF ANY NATURE ARISING FROM THE SALE OR USE OF SUCH 

PRODUCT. 

3.0

 

GENERAL DESCRIPTION

 

This Hamilton Form Company strand tensioning system is designed for loads up to 35,000 lbs.-force (or 

up to 46,000 lbs.-force for the PU46). The hydraulic circuit has initial and final tensioning modes that 

allow the operator to specify the tension strand. 

4.0

 

GETTING STARTED 

4.1

 Receiving/Inspection  

Once you receive the unit, note any apparent damage to the shipping container on the shipping 

paperwork and take pictures of the damage. Unpack and inspect all equipment parts. Take pictures of 

any damaged items. 
Contact Hamilton Form Company to report a damaged product. File a claim with the transportation 

carrier for any damaged or missing parts. 

WARNING 

Do not set the final tensioning relief valve higher than 3500 psi (or 3000 psi for the PU46). Setting the 

relief valve too high will exceed fitting, hose, and hydraulic cylinder pressure ratings. 

INFORMATION 

If you require additional copies of this manual, browse our manual archive at 

hamiltonform.com

 or  

call us at 

(817) 590-2111

.

 

WARNING 

No one should touch this unit’s controls except for competently trained operators. 

Summary of Contents for PU35

Page 1: ...HAMILTON FORM COMPANY OWNER S MANUAL for PS______K _____ JACK TENSIONING UNIT and PU35 46 POWER UNIT WITH DIGITAL DISPLAY UNIT SERIAL NO ___________________...

Page 2: ......

Page 3: ...ic Maintenance 5 2 1 Every 50 Hours 5 2 2 Every 250 Hours 6 0 HYDRAULIC POWER UNIT AND TENSIONING UNIT 6 1 Getting Started 6 2 Operation 6 2 1 Digital Display 6 2 1 1 Getting Started 6 2 1 2 Display B...

Page 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...ctured or authorized by the Company and 5 Such defect is not attributable to normal wear and tear 2 1 Warranty Period All parts Ninety 90 days Replacement parts The remainder of the original warranty...

Page 6: ...d tensioning system is designed for loads up to 35 000 lbs force or up to 46 000 lbs force for the PU46 The hydraulic circuit has initial and final tensioning modes that allow the operator to specify...

Page 7: ...hat it is tight Ref Illustration 1 item 19 5 1 Daily Maintenance 1 Clean concrete buildup from all components 2 Inspect the entire system for wear or damage replacing or repairing if necessary Wipe of...

Page 8: ...and loose frayed or damaged cords Have a qualified electrician repair any damage before use Failure to do so could result in severe shock or death to nearby personnel 3 Check the reservoir sight level...

Page 9: ...MAGE CAUTION This manual offers general guidelines for strand tensioning that are specific to Hamilton Form Company equipment For fully detailed tensioning procedures refer to PCI MNL 116 current edit...

Page 10: ...calibrator should begin at the Main Screen and press the CAL button far right to access the Calibration Screen The upper left of the Calibration Screen shows the calculated force the value displayed b...

Page 11: ...for PS46K This relationship holds true for both initial and final tensioning 6 2 2 2 Final Tensioning When the mode selector valve is in the final tensioning position it exposes only the final tensio...

Page 12: ...ution 3 2 Replace or repair the cylinder Explanation 3 3 The hoses are not connected properly Solution 3 3 Check the quick disconnects to make sure they are seated properly Explanation 3 4 Air is trap...

Page 13: ...9 6 5 Component Manufacturers Literature...

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Page 16: ...ENT MAY NOT BE DISCLOSED REPRODUCED OR UTILIZED IN WHOLE OR IN PART IN ANY MANNER WITHOUT THE PRIOR WRITTEN PERMISSION OF HAMILTON FORM COMPANY LTD TOLERANCE U N O DECIMAL DIMENSION 0 01 FRACTION DIME...

Page 17: ...ADECUADA ANTES DE USAR NUNCA HAGA FUNCIONAR EL EQUIPO LOS SISTEMAS DE ALARMAS PARA SI NO EST N FUNCIONANDO TODOS SERIE PS35 HAMILTON RESISTENTES CUALQUIER INQUIETUD LLAME EQUIPMENT AND SERIOUS INJURY...

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