HES HS7003A-BA User Manual Download Page 22 | Manualshive

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background image

7003B-BB00

Roller

assembly

1

7003BB01

Tank

Aluminum

founded

1

Teflon on the

surface

2

7001B11

Positioning

component

Ø 6*25

2

3

7003AB04

Right late

Asbestos

plate

1

4

7003BB18

Heating stick

right

isolator

45

＃

1

Nickel-plate

d

5

7003BB06

Adjustment

stick

A3

six-angle

iron

1

Nickel-plate

d

6

7003BB07 Scratch plate

A3

1

Nickel-plate

d

7

7003BB08

Scraper

Teflon

1

8

7003BK04

The pressing

plate

SUS304

1

9

OS253707H Grease seal

Ø 25* Ø

37*7

3

10

7003BB05

The tank

O-ring

Teflon

2

11

U6905ZZ

Bearing

Ø 20* Ø

32*7

1

12

7003BK03

Fixed base

1

13

7003BB09

Supporting

board

Bakelite

1

14

7003HB03

Damascene

roller

#45

1

15

7003BB10

Heater

450w

1

16

HTA2V20W30

-9.8

Heater

Ø9.8*300

5

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Summary of Contents for HS7003A-BA

Page 1: ......

Page 2: ...KING AND INSTALLATION 9 3 3 MACHINE INSPECTION 9 3 4 INSTALLATION OF ROLLER COATER 10 3 5 INSTALLATION OF POWER 10 CHAPTER 4 OPERATION INSTRUCTION 4 1 INTRODUCTION 11 4 2 SAFE PRECAUTIONS 11 4 3 INSTRUCTION OF CONTROL PANEL 11 4 4 PREPARATIONS BEFORE OPERATION 13 4 5 NORMAL OPERATION PROCEDURE 14 4 5 1 PROCEDURE OF TURNING ON MACHINE 14 4 5 2 PROCEDURE OF TURNING OFF MACHINE 14 4 6 ADJUSTMENT 14 C...

Page 3: ...ller coater Without it any isolation component would still be conductive resulting in shock hazard 2 Check whether the power cords and their isolation protection match requirement according to the load of the roller coater and its accessories 3 Ensure that wire of main power is installed correctly the breaker from outside 4 Ensure that the roller coater is working under the proper voltage This rol...

Page 4: ...efore maintenance the equipment 2 Do not wear rings watches bracelets etc when carrying out the maintenance 3 Do not in any way to disassemble or adjust any component of equipment unless another person who can provide immediate assistance is nearby 4 Only qualified person can do maintenance on the equipment 5 Do not touch bare connection or component without disconnecting the electrical power supp...

Page 5: ...o heat solvents 2 Do not use solvent that has high volatility to avoid burning and exploding at high temperature And this kind of solvent may result poison air at high temperature 3 Make sure the working area is ventilation enough before use solvents 4 Do not work under using cleaning solvent for a long time to avoid breathing too much poison air that caused by high temperature NOTICE If skin is t...

Page 6: ...ON This chapter is to introduce the general characteristics structure of this roller coater and how to operate this roller coater The figures 2 1 2 2 of machine s appearance hydraulic system and electronic system are also included in this chapter FIGURE 2 2 HYDRAULIC ELECTRONIC SYSTEM ...

Page 7: ...otection It will take about 30 minutes to melt HMA completely The tank of this roller coater uses power heating system Heaters and RTD are in the bottom of tank and inside the roller Temperature of heating system is detected by RTD and then transfer signal to the PID at last PID will decide whether heat or not accordingly When the power is turned on the temperature control system will firstly chec...

Page 8: ...ller will decide whether heater or not accordingly 3 DRIVING SYSTEM The motor could be started after temperature is reaching setting value Motor will drive the gears of rollers through chain after starting The lower roller is dipped in tank and the HMA could be rolled up by rolling Put the material on roller and then HMA could evenly be coated on the surface of material SPECIFICATION OF MOTOR VOLT...

Page 9: ... coater out from case please put hands under bottom of machine then take it out It is forbidden that take this machine out by holding other components of this machine 3 3 MACHINE INSPECTION After tacking out the roller coater the following items are suggested to check 1 Check the surface and control panel of this roller coater are damaged scratched eroded or rugged 2 Open the protective cover chec...

Page 10: ...hed by ventilation air due to the coating will be influenced 4 This roller coater is not a fully hermetic and water proof equipment please do not spray water near machine It will cause machine get short damaged and eroded by these water 3 5 INSTALLATION OF POWER SUPPLY The power rate of this roller coater is 220VAC and single phase please note the following items while installation 1 Do not attemp...

Page 11: ...ned by hot surface of components or molten glue 2 Do not touch the rollers while roller coater is running to avoid being burnt by components or surface of high temperature 4 3 INSTRUCTION OF CONTROL PANEL This control panel includes PID temperature controller main power switch switch for start and stop motor fuses etc The more details would be introduced by following sections Please do read this i...

Page 12: ...Increase Key 9 AT key Auto Tune Key 2 MAIN POWER SWITCH Switch to ON position this light inside switch will be on meaning the power is turned on 3 START SWITCH Press this switch to start motor Please make sure HMA inside tank is melted completely before starting motor 4 STOP SWITCH Press this switch to stop motor 5 VOLTMETER This voltmeter is to display the working voltage of heater of roller Use ...

Page 13: ...ng tank FIGURE 4 2 MELTING TANK NOTE Please disconnect the external power supply before loading HMA into tank Otherwise there is still some voltage at wire head 1 Turn on the external power supply 2 Turn on the main switch on control panel and refer to 4 3 to make setting on PID temperature controller 3 Prepare some materials like leather cloth etc for trial coating 4 Start motor after temperature...

Page 14: ...troller whether it is reaching setting value SV PV 5 When setting value is reaching checking HMA inside tank is melted completely and then the motor can be started 4 5 2 PROCEDURE OF TURNING OFF MACHINE 1 Turn off main power switch on control panel 2 Disconnect the external power supply 4 6 ADJUSTMENT 4 6 1 ADJUSTMENT OF COATING THICKNESS Turn the black knob behind the roller coater to adjust coat...

Page 15: ...UE AMOUNT ADJUSTER 4 6 2 ADJUSTMENT OF MOTOR SPEED Turn the knob on control panel of inverter to adjust speed of motor Clockwise turning is for high speed anti clockwise turning is for low speed FIGURE 4 4 INVERTER ...

Page 16: ...ng on the surface of roller Uneven coating 1 Some impurities are possible to stick between blade and roller affecting glue coating 2 Probably HMA inside tank is not enough 1 Clean the roller and change HMA 2 Check if HMA inside tank is enough The end of material still with HMA after coating 1 Temperature of roller is not hot enough Different HMA has different melting temperature 2 HMA is not suita...

Page 17: ...bility of anti oxidizatio n 1 Properly adjust temperature of roller 2 Please stop running motor without coating 3 Change HMA that has better anti oxidization Materials rolled into melting tank while coating 1 Temperature of roller is not enough 2 Materials are too thin and soft to be coated 1 Adjust temperature of roller 2 Select other kind of applicator to coat HMA on these soft or thin materials...

Page 18: ...perature controller 3 Replace a new fuse 15A 4 Replace a new RTD 5 Connect the power cords or replace new power cord 6 Replace a new mechanic temperature controller Indicator to start motor is on but motor cannot be started 1 Fuse is broken 2 Bearing of roller is damaged 3 Power cords are damaged 1 Replace a new fuse 2 Replace a new bearing 3 Connect the power cord or replace new power cord Edges ...

Page 19: ...d heat resistant gloves to avoid being burned by hot surface of components or molten glue 6 Regularly smear some lubricant on chain and gear 6 2 HOW TO CLEAN THE ROLLER AND CHANGE HMA 6 2 1 THE WAY TO CHANGE HMA 1 This melting tank coated by Teflon so the surface is non adhesive and easy to clean 2 Heat roller and tank at the same time and ensure HMA is melted completely Then raise the back of mac...

Page 20: ...stop machine and remove impurities by tools 6 2 3 MAINTENANCE OF DRIVING SYSTEM It s very important to maintain driving system of this machine Because this part is close to melting tank although this part protected by cover it is still possible to be stuck by HMA Driving system will be affected by HMA being solidified on chain or gear Even cause motor or inverter to get damaged If any HMA on chain...

Page 21: ...CHAPTER 7 DIAGRAMS 7 1 ASSEMBLY DRAWING OF HS7003A BA ...

Page 22: ...6 Adjustment stick A3 six angle iron 1 Nickel plate d 6 7003BB07 Scratch plate A3 1 Nickel plate d 7 7003BB08 Scraper Teflon 1 8 7003BK04 The pressing plate SUS304 1 9 OS253707H Grease seal Ø 25 Ø 37 7 3 10 7003BB05 The tank O ring Teflon 2 11 U6905ZZ Bearing Ø 20 Ø 32 7 1 12 7003BK03 Fixed base 1 13 7003BB09 Supporting board Bakelite 1 14 7003HB03 Damascene roller 45 1 15 7003BB10 Heater 450w 1 1...

Page 23: ...ate d 21 7002C04 Knob 3 8 16UNC 1 22 Q111712015 N Spring SW 1 In black 23 7003AB16 Block for glue Adjustment A3 1 Nickel plate d 24 7003AB10 Adjustable rod 3 8 1 Nickel plate d 25 7002C02 1 Supporting plate A3 1 Nickel plate d 26 7002C02 2 Supporting plate A3 1 Nickel plate d 27 7003BB14 Heat insulat ion supporter Bakelite 4 28 7003AB13 Pot fixed plate Bakelite 1 ...

Page 24: ...7 2 PLATE ASSEMBLY DRAWING OF HS7003A BA ...

Page 25: ...ate Assembly 1 7003B BK 01 Tank protective cover SS41 1 2 7003BK01 1 Bottom base SS41 1 3 7003BK10 Inverter fixed base SS41 1 4 7003BK09 Control panel SS41 1 5 7003AK10 Fixed board SS41 1 6 7003AK09 Pot fixed SS41 1 ...

Page 26: ...7 3 DRVING ASSEMBLY DRAWING OF HS7003A BA ...

Page 27: ...ng 1 2 7003BD07 Chain assembly 45 1 3 7003B BD01 Roller Fixed Board Nickel plated 1 4 7003BD09 Forcing Ring 45 1 5 7003BD08 Seal Teflon 1 6 7003BB14 Heat insulation supporter Bakelite 2 7 M2V200W 325Y Motor 1 8 7003HD03 Chain gear of motor 45 1 ...

Page 28: ...7 4 CIRCUIT DRAWING OF HS7300A BA ...

Page 29: ...7 5 ELECTRONIC COMPONENTS OF HS7003A BA ...

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