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ACCESSORIES & MODIFICATIONS

Modifying  your  vehicle  or  using  non-

Hero 

MotoCorp

 accessories can make your vehicle 

unsafe.  Before  you  consider  making  any 

modifications or adding an accessory, be sure to 

read the following information. 

î

Always lock the steering and never leave the 

key  in  the  ignition  switch.

 

This  sounds 

simple but people do forgets.

î

Be  sure  the  registration  information  for 

your vehicle is accurate and correct.

î

Use an additional anti-theft device of good 

quality.

î

Never park your vehicle in an isolated area. 

Park as far as possible in a designated area.

î

Enter  your  name,  address  and  phone 

number in this Owner's Manual and keep it 

in  your  vehicle  at  all  times.  Many  times 

stolen vehicles are identified by information 

in the Owner's Manuals that are still with 

them.

impair  your  vehicle's  handling,  stability  and 

braking, making it unsafe to ride. Removing or 

modifying  your  lamps,  mufflers,  emission 

control system or other equipment can also 

make your vehicle illegal.

ANTI-THEFT TIPS

î

Park  your  vehicle  in  a  locked  garage 

whenever possible.

_______________________________________________________

ADDRESS: 

_______________________________________

_______________________________________________________
_______________________________________________________

PHONE NO : 

_____________________________________

NAME: 

_____________________________________________

î

Be  sure  electrical  equipment  does  not 

exceed  the  vehicle's  electrical  system 

capacity 

(page 3).

 A blown fuse can cause 

a loss of lights.

î

Do  not  pull  a  trailer  or  sidecar  with  your 

vehicle.  This  vehicle  was  not  designed  for 

these attachments, and their use can seriously 

impair your vehicle's handling.

î

Make  sure  that  the  accessory  does  not 

obscure  any  lamps,  reduce  ground 

clearance, limit suspension travel or steering 

travel, affect your riding position or interfere 

with operating any controls.

Accessories

Modifications

We  strongly  advise  you  not  to  remove  any 

original equipment or modify your vehicle in 

any  way  that  would  change  its  design  or 

operation.  Such  changes  could  seriously 

7

î

Improper  accessories  or  modifications  can 

cause a crash in which you can be seriously 

hurt or killed.

î

Follow  all  instructions  in  this  owner's 

manual  regarding  accessories  and 

modifications.

WARNING

!

!

Summary of Contents for ACHIEVER 150

Page 1: ...trouble free operation and optimum performance This vehicle is fitted with a lighting feature known as Automatic Headlamp ON The feature is mandated for all 2 Wheelers by Ministry of Road Transport Highways Government of India vide notification GSR 188 E dated 22nd February 2016 This feature helps in conspicuity for improving ridersafety The headlamp of this vehiclewill always be lit ON when theen...

Page 2: ...T THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFTHESAMEISNOTUNDERTAKENORGUARANTEED Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND OR INCURRING ANY OBLIGATION WHATSOEVER NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSIONFROM Hero MotoCorp Ltd NOTE ...

Page 3: ...ICLE VIEWS 9 PARTS FUNCTION 12 BRAKING PARKING TOOL KIT 23 î Importance of maintenance 24 î Brake wear indicators 42 î Fuse replacement Stop lamp switch 48 î Drive chain slider Front brake 39 î Throttle operation Valve clearance 34 î Engine oil 29 EVAPORATIVE EMISSION CONTROL 53 î Spark plug 31 î Drive chain 37 î Engine oil replacement process 30 î Rear brake 41 î Oil filter screen centrifugal fil...

Page 4: ...iants Cast wheel Electric start Disc R04 S30 EJ EJ Vehicle Identification Number VIN Engine No M B L X X S 3 0 X Y Z X Y Y Y Y Y Cast wheel Electric start Drum 1 VIN MBLXXS30XYZXYYYYY MBL XXS30 Y Z X YYYYY Manufacturer code Vehicle Description Model Year Plant Code Month of Manufacturing Production Serial Number X Check Digit Engine No XXXXEJYZXYYYYY XXXXEJ Y Z X YYYYY Engine Description Year of M...

Page 5: ...t Suspension Rear Suspension Caster angle 1 2 litres at disassembly and 1 litre at draining 13 litres 1 8 litres Usable reserve 150 ml 10 kW 13 4 BHP 8000 r min 12 80 N m 5000 r min 57 3x 57 8 mm 9 1 1 149 1 cc NGK CPR 8 EA9 CHAMPION RG 6 YC BOSCH UR5DC 0 8 0 9 mm 0 08 mm 0 12 mm 1400 100 r min Telescopic Hydraulic Shock Absorbers Swingarm with adjustable Hydraulic Shock Absorbers 26 Capacities En...

Page 6: ...ator Turn signal indicator Position lamp Hi Beam indicator 3 3500 2 8000 3 0769 1 7895 1 3043 1 0909 MF Battery ETZ 5 12V 4Ah 125 W 5000 r min Electric Start Transmission Electricals nd 2 12V 35 35W Halogen Bulb MFR 12V 1 7W 12V 5 0Wx2 12V 3 0W 12V 1 7W 12V 1 7Wx3 12V 10Wx4 MFR Tyre size 80 100 18 47P Tubeless Front Rear th 5 0 9375 3 80 100 18 54P Tubeless Front Drum type Dia 130 mm i3s indicator...

Page 7: ... provide many years of service and pleasure if you take responsibility for your own safety and understand the challengesyoucanmeetontheroad Riding under the influence of alcohol or drugs is dangerous Alcohol can reduce your ability to respond to changing conditions and reduce thereactiontime Donotdrinkandride Donotdrinkandride Makeyourselfeasilyvisible Ridewithinyourlimits For safe riding its impo...

Page 8: ...r fluid leaks check the tightness of critical nuts and bolts and check the handlebar brake levers brakes and wheels Ride slowly and cautiously Your vehicle may have suffered damage that is not immediately apparent Have your vehicle thoroughly checked at a qualified service facilityassoonaspossible PROTECTIVEAPPAREL Following are suggestions to help you choose properriding gear Personal safety is y...

Page 9: ...ovingparts î For stopping vehicle use both brakes simultaneously keeping throttle in the close position î During night time dip headlamps of your vehicle for oncoming traffic or when followinganothervehicle î To make yourself more visible wear bright reflectiveclothingthatfitswell Don t î Avoid sudden acceleration braking and turningofyour vehicle î Never ride under the influence of alcohol or dru...

Page 10: ...ge wheneverpossible _______________________________________________________ ADDRESS _______________________________________ _______________________________________________________ _______________________________________________________ PHONE NO _____________________________________ NAME _____________________________________________ î Be sure electrical equipment does not exceed the vehicle s elect...

Page 11: ...eyouchangeitevery6000km withtop upevery3000kilometres tokeeptheenginefitandenvironmenthealthy î Noise pollution Noise beyond a certain decibel is pollution Whether it is from horns or defective s excessivenoisewillcauseheadachesanddiscomfort muffler î p Emission ollution Get emission of your vehicle checked by Authorised agencies atleast onceevery3monthsorasnotifiedbythegovernmentfromtimetotime î ...

Page 12: ...indicator 24 Side stand indicator 6 Neutral 2 indicator 11 Fuel gauge 4 Clutch lever 5 Pass lamp switch 6 Bystarter lever 1 Turn signal switch 2 Horn switch 3 Headlamp dimmer switch 7 Tripmeter knob 9 Speedometer 10 Tripmeter 13 i3s indicator 8 Odometer 12 Tachometer Accessories and features shown may not be part of standard fitment VEHICLE VIEWS TOP VIEW 12 9 1 7 2 5 17 19 9 3 4 6 10 22 20 23 25 ...

Page 13: ...Saree guard with 8 Pillion foot rest women pillion step 9 Helmet lock Optional 7 Side stand 12 Rear reflex reflector 16 Air suction valve 13 Rear grip 14 Seat lock 15 Left side cover Accessories and features shown may not be part of standard fitment VEHICLE VIEWS LEFT SIDE VIEW 4 6 7 8 3 15 13 14 12 10 1 5 10 16 2 9 11 ...

Page 14: ... pedal 7 Kick starter pedal 8 Caliper assembly 9 Brake disc 10 Front turn signal lamp 11 Headlamp 15 Licenceplatelamp 14 Tail Stoplamp 16 Rearshockabsorber 13 Seat 12 Visor Accessories and features shown may not be part of standard fitment VEHICLE VIEWS RIGHT SIDE VIEW 11 12 13 2 3 14 11 1 4 5 6 7 9 10 8 16 15 ...

Page 15: ...ore a trip Tripmeter Shows the distance travelled during a trip after setting to zero Fuel gauge Indicates approximate fuel quantity Sl No Description Function PARTS FUNCTION The indicators are in the speedometer panel above the headlamp The functions are as below InstrumentsandIndicators Tachometer Indicates engine r min 3 2 4 7 8 9 6 12 10 i3s indicator Indicator glows for few seconds and turns ...

Page 16: ... Fuel gauge Pass lamp Position lamp Licence plate lamp and Neutral indicatorwillbefunctional Keycannotberemoved Engine cannot be started and no electrical systemwillbefunctional Keycanberemoved Keycanberemoved Key Removal Steeringcanbelocked Function LOCK ON OFF Key Position 1 OFF position 2 Lock position 3 Ignition key 3 1 2 13 ...

Page 17: ...ch To apply bystarter pull the lever 4 downwards towards the rider as directed on theswitch The headlamp operates only when the engine isrunningorwhenpassingswitchisoperated IMPORTANT To switch OFF the turn signal after completing the turn gently push theswitchinsideasdirectedontheswitch 3 HornSwitch Select forhighbeamand forlow beam Presstheswitchtooperatethehorn Shift the turn signal switch side...

Page 18: ...than 5 seconds as continuous cranking ofenginewilldrainthebattery CAUTION Ensurestarterswitch isoperatedwhenthe 1 vehicle is in neutral gear If the vehicle is 1 Electricstarterswitch engaged in gear press the clutch lever before operating the starter switch Release starter switchaftertheenginehasstarted 2 i3sSwitch There is an i3s switch provided to enable 2 theriderforturningi3smode ON or OFF bas...

Page 19: ...be in neutral at lessthen2000r minwithclutchlever throttle is in released position By pressing the clutch lever theenginewillstartagainandgearcanbe engagedtomovethevehicle willbeinnormaloperatingconditionsasother vehicles and no special functions will be performed NOTE î Ifthebatteryvoltageislow thei3ssystemwill not work The i3s indicator on the speedometer console will start to blink if the r min...

Page 20: ...etor Turn the valve OFF wheneverthevehicleisnotinuse FUELVALVE 1 OFF Position 1 ON Position 17 1 Side stand indicator 2 Side stand switch A side stand switch 2 is provided in the side stand whenthevehicleisparkedonsidestand IgnitionSwitch ON theswitchenablesthe side stand indicator lamp to glow on the speedometerpanel 2 ON Position 2 2 1 ...

Page 21: ...pply is exhausted Refill the tank as soon as possible after switching to RES The reserve fuelsupplyis litres 1 8 usablereserve At ON position 2 fuel will flow from the tanktothecarburetor At RES position 3 fuel will flow from the reservefuelsupplytothecarburetor FUELTANK Fuel tank capacity is 13 litres including reservesupplyof1 8litres usablereserve NOTE î Donotkeepthefuelvalvebetween ON and OFF ...

Page 22: ...d deterioration of paint gloss due to ultra violetrays WARNING Petrol is extremely flammable and is explosive under certain conditions Refill in a well ventilatedareawiththeenginestopped Donot smoke or allow flames or sparks in the area where the vehicle is refilled or where petrol is stored î For locking position the cap with mark facing towards the front back on the opening and press gently The ...

Page 23: ...um type Rear brake Check operation Adjust free play if necessary pages40 42 î Engine oil level Check and top up engine oilifrequired page29 Checkforleaks î Lamp and horn Check that headlamp tail stop lamp turn signal lamps indicators andhornfunctionproperly î Drive chain Check condition and slackness page 39 Adjust and 37 lubricateifnecessary î Rear view mirror Ensure that the rear view mirror giv...

Page 24: ...ion WARNING Neverruntheengineinaclosedarea theexhaustcontainspoisonousgases NOTE î Donotacceleratewhenstartingthevehiclewiththebystarter ON î To start the engine in any gear position using the electric starter press the clutch lever and pushthestarterswitch î Vehiclecanbestartedinanygearwithsqueezedclutchleverbyusingkickstarterpedal î Never attempt to kick start while vehicle is moving forward or ...

Page 25: ...y release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttleandclutchleverwillassureasmooth positivestart FloodedEngine î After the engine has been warmed up the vehicleisreadyforriding î While the engine is idling press the clutch lever and depress the gearshift pedal st downwards 1 usingthetoetoshiftinto gear RIDING Runningi...

Page 26: ...g in wet or rainy conditions or on loose surfaces the ability to stop the vehicle reduces î Allyouractionsshouldbesmoothunderthese conditions Sudden acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning î Extreme braking may cause wheel locking andreducecontroloverthevehicle PARKING Afterstoppingthevehicle shiftthetr...

Page 27: ...e scheduleandamaintenancerecordforregular scheduledmaintenance If your vehicle overturns or is involved in a crash be sure that you visit your Authorised Hero MotoCorp workshop for detailed inspections WARNING î Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriouslyhurtorkilled î Always follow the inspection and maintenan...

Page 28: ... sure you have the tools and skills required î Make sure the engine is OFF before you begin any maintenance or repair This will helptoeliminateseveralpotentialhazards î To help prevent the vehicle from falling over park it on a firm level surface on the mainstand Let the engine and exhaust system cool beforetouching î To reduce the possibility of a fire or explosion becarefulwhenworkingaround petr...

Page 29: ...whicheverisearlier In the interest of safety we recommend that these jobs are carried out only by yourAuthorisedHero MotoCorp workshop Note 2 Replace air cleaner element once in every 15000 km or early replacement may berequiredwhenridingindustyareas lowerlevelmark Note 4 Visit Authorised Hero MotoCorp workshop for inspection cleaning lubrication Note 3 Replaceengineoilonceinevery6000km Topupifthe...

Page 30: ...y recommend the following schedule to keep your vehicle in perfectrunningconditionandhealthyenvironment Vehiclesubjectedtosevereuseorriddenin dustyareawillrequiremorefrequentservicing DearCustomer MAINTENANCE SCHEDULE 3000 3500 6000 6500 9000 9500 12000 12500 WHICHEVER COMES FIRST ITEMS DURING FREE SERVICE PERIOD SERVICE st 1 nd 2 rd 3 th 4 th 5 AFTER FREE SERVICE ONCE IN EVERY 6000 9000 12000 150...

Page 31: ...1 500 750 1st 60 3000 Next 100 Secondary Air Injection I I I Stop Lamp Switch I A I A I A I A I A I A Headlamp Focus I A I A I A I A I A I A Nut Bolts Fasteners I I I I I I Wheels Tyres I I I I I I Steering Head Bearing I L A I A I I L A I A I I A I Muffler Catalytic Converter I E I E I E Wheels Bearings I I I I I I Rear Suspension I I I I I I Front Suspension Oil I I I I I I Evaporative Emission ...

Page 32: ...ve the oil level dipstick wipe it clean andinsertwithoutscrewingitin î 1 Quantity of oil to be filled is 0 litre approx during oil change when right crankcasecoverisnotremoved î If required add the specified oil up to the upperlevelmark Donotoverfill î After checking the oil circulation tighten theengineoilcheckbolt î Stoptheengineandwaitfor2 3minutes î Remove the oil level dipstick and check the ...

Page 33: ...nt kerosene î Removegasketanddowelpin 1 2 3 4 1 Rider foot rest 2 Kick starter pedal 3 Clutch cable 4 Right crankcase cover î Make sure that oil level is at the UPPER level mark of the oil level dipstick with the vehicle in an upright position and that there arenooilleaks î Fill the crankcase through the filler hole with approximately 1 0 litres of the recommended grade oil When right crankcasecov...

Page 34: ...spectthesparkplugelectrodesfor wear The center electrode should have square edges and the side electrode should not be eroded Discard the spark plug if there is apparent wear or if the insulator is crackedorchipped 1 Noise suppressor cap 2 Spark plug 2 1 î Remove centrifugal filter cover 6 clean thecentrifugalfilter 7 withnonflammable orhighflashpointsolvent kerosene î Fill the crankcase with clea...

Page 35: ...s washers 4 Air cleaner cover 4 3 î Remove the air cleaner element screws washers 5 and remove the element air cleaner 6 î Make sure that the spark plug gap is 0 8 0 9 mm using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully Make sure the plug washerisingoodconditions î With the plug washer attached thread the spark plug in by hand to prevent cross threading î...

Page 36: ...lace it earlier if it becomes very dirty damageonsurfaceoronthesealingarea Remove the drain tube plug 1 from the tube and drain the deposit into a suitable container Reinstallthedraintubeplug AIRCLEANERDRAINTUBE 1 Drain tube plug 1 5 Air cleaner element screws washers 6 Air cleaner element 6 5 î Remove the air cleaner element 6 from aircleanerhousing 7 î Clean the air cleaner housing using a shop ...

Page 37: ...mofgriprotation 1 Free play 2 6 mm FreePlayAdjustment Slidetheboot 2 loosenthelocknut 3 and turntheadjuster 4 2 4 3 A B A Decreasefreeplay B Increasefreeplay 2 Boot 3 Locknut 4 Adjuster VALVECLEARANCE Excessive valve clearance will cause noise and little or no clearance will prevent the valve from closing and cause valve damage and power loss Check valve clearance at the specifiedintervals page26 ...

Page 38: ...mpression stroke If they are tight the valves are open rotate the flywheel Standard clearance cold condition If adjustment is required adjust by loosening the lock nut and turning the adjusting 6 screw until there a slight drag on the 5 is feeler gauge After tightening the lock nut 7 6 checkagaintheclearance î Check the clearance by inserting the feeler gauge between the adjusting screw 7 5 andval...

Page 39: ...4 Clutch cable adjusting nut A Decrease free play B Increase free play B A 3 4 CLUTCH Clutch adjustment may be required if the acceleration to lag behind engine speed Normal clutch lever free play 1 is 10 20 mmatthelever 2 vehicle stalls when shifting into gear or tends tocreeporiftheclutchslips causing î Adjust idle speed with the throttle stop screw 1 î Warm up the engine and park the vehicle on...

Page 40: ...yareas more frequent maintenance will be necessary Inspection î Drive chain slack 3 should be adjusted to î Checkforclutchcablerouting î Turn the engine OFF park the vehicle on its main stand and shift the transmission to neutral Removeholecap 2 Poor maintenance can cause premature wear ordamagetothedrivechainandsprockets remain constant as the wheel rotates If the chainisslackinonesectionandtight...

Page 41: ...turns until the correct drive chain slack is obtained Turn the adjusting nut clockwise to decrease the slack or anticlockwise to increase the slack of the chain Adjustment î Loosen the rear axle nut 1 and sleeve nut 2 î Loosenthedrivechainlocknut 3 mustbereplaced î Align the chain adjuster index mark 5 with the rear edge 6 of the adjusting slots onbothsidesoftheswingarmequally î Ifthedrivechainsla...

Page 42: ...nce schedule would ensure high performanceandlongerlife NOTE Visit Authorised Hero MotoCorp workshop for inspection cleaning lubrication and adjustmentofdrivechainatevery2000km Checkthechainslider 1 forwear Thechain slider must be replaced if the or wear limit is reached For replacement visit your authorisedHero MotoCorp workshop DRIVECHAINSLIDER Refer to Maintenance Schedule on page26 1 Chainslid...

Page 43: ...rakePadWear FrontBrake Brake pad wear depends upon the severity of usage the type of riding road conditions Generally the pads will wear faster on wet dirty roads Inspect the pads at each regular maintenanceinterval Inspection î If either pad is worn to the bottom of the grooves replace both pads as a set Visit your Authorised Hero MotoCorp workshop for thisservice î Check the brake pads for wear ...

Page 44: ...se free play ACW A Decrease free play CW 3 Adjusting nut 4 Brake arm pin 4 3 3 Adjusting nut 4 Brake arm pin ü X A Cut out not seated B Cut out seated 3 4 4 3 1 Rear brake pedal 2 Free play 20 30 mm 2 CW Clockwise ACW Anticlockwise 1 1 NOTE If proper adjustment cannot be obtained by this method visit your Authorised Hero MotoCorp workshop î Park the vehicle on its main stand REAR BRAKE Adjustment ...

Page 45: ... If proper adjustment cannot be obtained by this method visit your Authorised Hero MotoCorp workshop BRAKE WEAR INDICATORS Drum type Whenthebrakeisapplied anarrow 1 fixed to the brake arm 2 moves towards a referencemark 3 onthebrakepanel 4 If the arrow aligns with the reference mark on full application of the brake the brake shoes must bereplaced Rear brake wear indication 1 4 2 3 3 2 1 4 Front br...

Page 46: ...sure air pressure at least once a month or AirPressure Over inflated tyres make your vehicle ride harshly are more prone to damage from road hazards andwearunevenly Generally under inflatedtyreswearunevenly adversely affect handling and are more likely tofailfrombeingoverheated the vehicle has been ridden for even a few km thereadingswillbehigherthanifthetyres were cold This is normal so do not le...

Page 47: ...the tread Replace the tyre if you find any bumpsorbulges î Cuts splitsorcracksinthetyre Replacethe tyreifyoucanseefabricorcord î Excessivetreadwear TreadWear î Carefully inspect the tyres for any damage ifthevehiclehitsapotholeorhardobject Replace tyres immediately when the wear indicator 1 appears on the tyre The tread limitsare MINIMUMTREADDEPTH Front 0 8mm Rear 1 0mm Checkthetreadwearindicatorf...

Page 48: ...yres TyreRepair Whenever the tyre is removed and put back in case of puncture ensure the arrow mark 2 on the tyre is in the same direction as that of forwardrotationofwheel Therecommendedtyreforyourvehicleare The tyres that were installed on your vehicle were designed to match the performance capabilities of your vehicle and provide the best combination of handling braking durabilityandcomfort Tyr...

Page 49: ...sly hurt you î Wear protective clothing and a face shield or have skilled technician do the battery maintenance Battery is a Maintenance Free sealed type and can be permanently damaged if the sealingstripisremoved An improperly disposed battery can be harmful to the environment and human health Always confirm local regulations for batterydisposal î Donotinstallatubeinsideatubelesstyreon this vehic...

Page 50: ...y is fully charged beforeinstallation î Ensure the battery leads are properly connected to the battery terminals during installation Batteryremoval î Makesuretheignitionswitchis OFF î Removetheseat page19 î Remove the right side cover screws 1 and removethesidecover 2 î If the battery is expected to be stored for more then two months ensure to fully chargethebatteryonceinamonth î Remove the batter...

Page 51: ...urn the adjusting nut 2 to position stop lamp switch at a point where the stop lamp will glow just before the brake pedal is depressed to the limit of its free play Turn theadjustingnutindirection A toadvance switch timing or in direction B to retard switchtiming STOPLAMPSWITCH CAUTION î Turn the ignition switch OFF before checking or replacing the fuse to prevent accidentalshort circuiting î Do n...

Page 52: ...uld not glow If the side stand indicator does not operate as described in steps 2 or 3 please visit your AuthorisedHero MotoCorp workshop CAUTION Ensure that adequate care should be taken whilecleaningthesidestandswitch î Headlamp adjustment is done by the loosening the bolt 1 located below the headlamp î Adjust the headlamp beam by loosening the bolt 1 and moving the headlamp unit forward and bac...

Page 53: ...ear shock absorber adjustment tool Pin spanner 1 available in thetoolkit 1 1 2 Rear shock absorber adjustment can be made accordingtotheload roadconditions î Check the rear shock absorber by pushing hard downwards on rear grip while the vehicle is not parked on stand The suspension action should be smooth and theirshouldbenooilleakage RearShockAbsorberAdjustment î Check the front forks by locking ...

Page 54: ...er when the wheelisremoved î Raise the rear wheel off the ground î Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 by pushing down the brake pedal Disconnect the brake stopper arm REAR WHEEL REMOVAL î Tighten the front axle nut to the specified torque î After installing the wheel apply the brake several times and then check if the wheel rotates freely Rech...

Page 55: ...y WASHINGTHEVEHICLE î Wet the vehicle with light water spray Avoid directing water to muffler outlets and electricalparts parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequentlywithfreshwater î Drythevehiclebywipingwithdrysoftcloth NOTE î Donotusehighpressurewater orair Itcan damagecertainpartsofthevehicle î We at dealersh...

Page 56: ...et emission standards During warm weather the petrol vapours which contain HC evaporates easily into the atmosphere from the fuel tank if the fuel system is unsealed or open The evaporative emission control system is used to prevent petrol vapours from escaping into the atmosphere from fuel tank The canister 1 collects the fuel vapour from the fuel tank and then the fuel vapour is drawn into the e...

Page 57: ...g No Spark Consult Authorised Hero MotoCorp Workshop Check Spark Plug for Fouling Improper Electrode Gap Replace Spark Plug Adjust Spark Plug Gap 0 8 0 9 mm Loose Contact Check for Poorly Connected or Loose Spark Plug Wire Secure Properly Check fuel valve position ON Position Check fuel in Fuel Tank OK OK Check fuel Lines Leakage Air Lock Turn to ON position Refill Rectify No Fuel OFF A Fuel Syste...

Page 58: ...Wrong Wattage Replace Fuse Weak Fused Feeble Horn Sound or No Light Replace Bulbs 4 ELECTRICAL SYSTEM OK Check Connections Loose Secure Connections Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Check i3s Switch OK Inspect Fuse OK OK 5 i3s SYSTEM OK Consult Authorised Hero MotoCorp Workshop Inspect Battery Check Neutral Indication ON OFF Position Weak i3s Indic...

Page 59: ...ese signs as theyhelpavoidaccidents TheirviolationcanbepenalisedundertheMotorVehicleAct Mandatory Speed Limit No Hand Craft No Pedestrians No Right Turn No U Turn Overtaking Prohibited No Parking Length Limit High Limit Restriction Ends No Stopping or Standing Compulsory Ahead Only Compulsory Turn Left Compulsory Right Ahead Compulsory Ahead or Turn Right Compulsory Keep Left Compulsory Bicycle Tr...

Page 60: ...tant information about road directions are maps of specific destinations On highways they provide information about the location of public telephones restaurants hospitals parking petrol pumps resting places and more These signs are usuallyrectangular withblackorwhitepicturesonabluebackground Signs and Signals are language of the road Learn them respect them Informatory Cautionary NEW DELHI 40 ROH...

Page 61: ...ee and paid services from the Hero MotoCorp s authorized workshop as per the recommended schedule to be eligible for warranty benefits Each paid service should be availed within 90 days from the date of previous serviceoraspertherecommendedschedule whicheverisearlier c ACHIEVER 150 Hero MotoCorp s If any is observed in vehicle only problem obligation liabilityistorepairorreplacethatpart thoseparts...

Page 62: ...cttoDELHIJURISDICTIONonly 3 To normal wear tear components including but not limited to brake shoes pads clutch plates drive chain sprockets bulbs electrical wiring filter spark plug fasteners shims washers oil seals gaskets rubber parts bush rubber bellows plastic partsbreakageand wheelrimformisalignment bend 5 If has been used in any competitive events like races or rallies or for any commercial...

Page 63: ...cturinganddevelopingunderproperuse 2 IntheeventofanycomplaintthebatteryistobereturnedcompletewithelectrolytetonearestbatteryservicestationoranyOEM dealer Oninspection batterywouldbereturnedorreplaced 5 All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was originally fittedandontheexpiryofthewarrantyperiodasmentionedabove 6 Rec...

Page 64: ...rds as specified in S No 5 of table in item i of sub rule 2 of Rule 115 of Central Motor Vehicles Rules 1989 which stipulates that Idle CO Carbon monoxide emission limit for all two wheeled petrol driven vehicles shall not exceed 3 0 percentbyvolumeand HC HydroCarbon 3000ppm subjecttofollowingterms conditions h ItismandatorytoobtainaPUCcertificatefromtheAuthorisedPUCcenter Incaseofnon compliancewi...

Page 65: ...Peace of mind CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch Plate î Poor acceleration î Improper sealing î Higher emission level î Reduced life î Affects fuel efficiency î Material used is inferior î Damages other parts of clutch like clutch center and outerclutch î Poor performance î Leads to leakage and smoky exhaust î Engine knocking Cam Chain Kit Gasket Cylinder Head ...

Page 66: ... failure î Frequent stalling of engine î Higher emission level î Noisy Operation î Affects fuel efficiency î Failure of chain can cause fatal accident î Poor braking efficiency î Rider safety an issue î Poor engine performance î Discs Drumwearout resultinginsubsequentrepaircost î Affects fuel efficiency Chain Sprocket Kit Brake Pads Shoes Spark Plug ...

Page 67: ...C O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd KapoorTowers PlotNo 284 15 B RajpurRoad Dehradun 248001 India Tel 0135 2714661 2713662 2714663 E mail dehradun heromotocorp com NORTH ZONE HeroMotoCorpLtd No 209 210 GanpatiPlaza M I Road Jaipur 302001 Rajasthan Tel 911412389031 911412389156 E mail jaipur ...

Page 68: ...NH 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 23223735 23223727 23223570 E mail hyderabad heromotocorp com SOUTH ZONE HeroMotoCorpLtd 9thFloorSeshachalamCentreNo 636 1 AnnaSalai Nandanam Chennai 600035 India Tel 91 44 24340974 24340977 24340978 E mail ...

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