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NSTALLATION AND 

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SSEMBLY

 

 

 

 

 

17

 

8  Installation and Assembly 

The following important safety instructions must be observed during the assembly of the service lift. Adhering 
to  safety  instructions  helps  to  avoid  life-threatening  injuries,  personal  damages,  as  well  as  damage  to 
machinery.  
 

  The installation work must only be performed by suitably-trained persons and with compliance of the 

safety instructions during the process. 

 

  Before  commencing  the  installation  work,  the  lifting  platform  must  be  investigated  for  damage  in 

transit. 

 

  Always ensure that only authorised persons enter the working space and that no other persons are 

exposed to any risk from the installation work. 

 

  All machine connections (tubes) are laid out so that there is no risk of stumbling. 

 

  Also read the 

Chapter General Safety Instructions

8.1  Environmental conditions for assembly 

The service lift is only suitable for use in dry, closed, indoor rooms. 
 
The ground where the car lift is to be assembled should be horizontal and flat (according to DIN 18202), and 
the load capacity of the floor must be able to support the total weight of the service lift.  
The operator is solely responsible for the selection of the installation location. 
 
The  service  lift  must  only  be  used  within  a  temperature  range  of  5°C  to  65°C.  During  the  selection  of  the 
assembly  location  bear  in  mind  the  measurements  of  the  service  lift  that  are  outlined  in  the 

chapter  on 

Technical data

 as well as the 

chapter on Additional information

 (take note of the measurements with a 

lifted vehicle as well). 
 
Adequate ceiling height must be present (at least the total height of the service lift plus the vehicle height). 
Care  must  be  taken  that  the  minimum  distances  specified  are  adhered  to  (according  to  country-specific 
regulations and workplace ordinances) with regard to distance between walls and equipment respectively. It 
should be noted that the service lift must not block any emergency escape routes. Adequate lighting must be 
present at the assembly site (according to country-specific regulations and workplace ordinances). 
 
A  compressed  air  supply  R1/2"  of  8  bar  mains  pressure  must  be  available  at  the  service  lift  assembly 
location.  
 

 

Care  must  be  taken  in  selecting  the  assembly  location  so  that  the  operator  has  an 
unobstructed view of the service lift and the car being lifted. 
 

 

 

Only use dehumidified, non lubricated compressed air! A filter regulator must only be 
installed in the mains connection (air filter and water separator)! 
 

 

Summary of Contents for HLS 1200-13

Page 1: ...Article No Serial No K1200 HLS R HLS 1200 13 Herkules Hebetechnik GmbH Falderbaumstra e 34 D 34123 Kassel Tel 49 0 561 58907 0 Fax 49 0 561 58907 34 Email info herkules de Internet www herkules de Tra...

Page 2: ...2...

Page 3: ...laration of Conformity 12 6 General safety instructions 13 6 1 Operator s duty of care 13 6 2 Operator s duties 13 6 3 Basic safety measures 14 6 4 Requirements of operating personnel 15 7 Transport a...

Page 4: ...25 10 Troubleshooting 26 10 1 Possible problems and their resolutions 26 11 Maintenance 27 11 1 Air bags characteristics and durability 28 11 2 Notice about filter regulator and air line 28 11 3 Noti...

Page 5: ...e Inspected Unladen function test Safety catch function The control valve automatically goes into the 0 position No damage to the surface of the air bags Secure fit of all supporting screws Safeguard...

Page 6: ...personnel In this documentation personnel are designated as expert and qualified persons 2 1 Hazard warnings To identify hazardous areas and important information the following symbols with the descri...

Page 7: ...prohibited Text drawings images and other illustrations are copyrighted and intellectual property rights apply 2 4 Terms of guarantee The terms of guarantee are included as a separate document in the...

Page 8: ...ing vehicles with a permissible load capacity see technical data of a maximum load distribution of 3 2 in the driving direction or 2 3 against the driving direction Any construction related modificati...

Page 9: ...required See Chapter general safety information and Chapter Installation for further information The marking of the equipment is Ex II 3G c IIA T4 The lifting platform is part of the machinery group...

Page 10: ...laterally by the scissors The scissors also restrict the lift height of the service lift A safety catch prevents the service lift from sinking in the case of deflation The operation of the service lif...

Page 11: ...the base body 1126 mm Total length 3545 mm Total width 1955 mm Gear pneumatic 2 air bags Operating pressure for the safety valve 3 5 bar Pneumatic connection to supply system Pmax 8 bar provided by t...

Page 12: ...following EC directives Machinery Directive 2006 42 EG Directive 94 9 EG Ex II 3G c IIA T4 Applicable harmonised standards EN 1493 EN 292 EN 294 EN 349 EN 1127 1 Vehicle lifting platform Safety of ma...

Page 13: ...nance operations are excluded see Chapter on Maintenance The operating instructions are to remain fully readable and available in the area in which the lifting platform is used The lifting platform is...

Page 14: ...nstructed in the use of the service lift are permitted to use it During lifting and lowering movements no person other than the operator may stand in the way of the area of movement for loading and se...

Page 15: ...g Herkules service assemblyman qualified person Fault clearance Herkules service assemblyman qualified person Servicing Herkules service assemblyman qualified person Maintenance Herkules service assem...

Page 16: ...t attempt to use the product Immediately contact Herkules customer service Customer service Herkules Hebetechnik GmbH Falderbaumstra e 34 D 34123 Kassel Tel 49 0 561 58907 70 Fax 49 0 561 58907 34 E m...

Page 17: ...solely responsible for the selection of the installation location The service lift must only be used within a temperature range of 5 C to 65 C During the selection of the assembly location bear in mi...

Page 18: ...ose barb 1x Hose barb 1 2 3 Connect platform sided hose line 1x Rubber hose 16mm 1x Rubber hose 8mm 1x Hose connector 6mm 2x Hose clamp 10 16 1x Hose clamp 16 25 4 Connect platform sided hose line Con...

Page 19: ...platform main body Mount the carriageways 6x Hexagon screw M12x40 6x Nut M12 12x Ring washer 13mm 2x carriageways Important Insert screws from inside 9 Install roll off protection stop side Notice ru...

Page 20: ...layers Optional accessories grounding item number 805 173 Hints for grounding All grids are reliable with the help of the optional accessories components attached to the main body cantilever and conn...

Page 21: ...familiar with the operating instructions 9 1 Description of Control Elements The service lift is actuated with either the hand lever valve or the foot pedal The control valve has three settings with...

Page 22: ...the operating instructions for the respective work places on the service lift Only the operating personnel may stand in the vicinity of the service lift while in use Also read the Chapter General Safe...

Page 23: ...m serves the loading ramps as a roll off protection You may not be away during the use of the lifting platform It is important to check before starting work whether the loading ramps are set up proper...

Page 24: ...urns to the 0 position neutral and lifting ceases Lifting automatically stops once the maximal lift height is achieved Care must be taken during lifting that the safety catch is securely engaged in th...

Page 25: ...when install or dismantle heavy parts Thereby the vehicle can tilt over the lifting platform 9 7 End of work After completing work with the service lift the following points should be adhered to The s...

Page 26: ...1 bar above allowable pressure of the safety valve Make sure there is a mains pressure of Pmax 8 bar Open the shut off valve Check the hose lines and if necessary replace them with new ones Check the...

Page 27: ...ents Monthly All moveable parts such as pivot bolts sliding pads and sliding surfaces should be check for wear and tear cleaned and lubricated Check air bags and air tubes for any damages Visually ins...

Page 28: ...placed Only original parts from the manufacturer are permitted to be used 11 2 Notice about filter regulator and air line The filter regulator is not included in the scope of delivery of the lift plat...

Page 29: ...ght and left Check the safety washers from both of the bearing pins for proper fit lubricate bearing pin 5 sliding pads and guide rails above right and left Check sliding pads for damage and wear Lubr...

Page 30: ...peration and safety inspection After the first commissioning check at regular intervals in accordance to 10 2 BetrSichV German Plant Health and Safety Regulations The use of which can be found under t...

Page 31: ...person Signature of operator Inspection step OK Not OK re examinati on Remark Nameplate Sign with lifting capacity Sign with bar mains pressure Operating instructions abbreviated Designation lift low...

Page 32: ...teps in the assembly instructions found in Chapter Assembly instructions in the reverse order The safety regulations in Chapter General Safety Instructions must be observed when disassembling the syst...

Page 33: ...mer specifications on request 4 Thrust bearing bolt at the top K1200 690 147 5 Middle bolt K1208 500 661 1 6 Thrust bearing bolt below K1200 690 139 7 Double air bag K1208 15733 8 Sliding piece 695 00...

Page 34: ...p Holder 15602 2 Distance plate 400 101 4 Control module 300 249 1 Hexagon screw M12x40 DIN933 500 177 6 Hexagon protection nut M12 DIN985 600 114 6 Ring washer 13 DIN125 650 113 12 Hexagon screw M10x...

Page 35: ...double lift 15773 1 2 Safety valve set up on 3 5 bar 700 171 1 3 Pneumatic cylinder drop safety 710 124 1 4 Hose package incl Mounting materials 3000 0003 1 5 Operator control module manual operation...

Page 36: ...ADDITIONAL INFORMATION 36 Proposal 1...

Page 37: ...ADDITIONAL INFORMATION 37 Proposal 2...

Page 38: ...ADDITIONAL INFORMATION 38 Notes...

Page 39: ...ADDITIONAL INFORMATION 39 Notes...

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