Herkules Hebetechnik GmbH HLS 1200-13 Operating Manual And Test Record Download Page 18 | Manualshive

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I

NSTALLATION AND

A

SSEMBLY

18

8.2 Assembly instruction

No.

Diagram

Description

Material requirements

1

•

Packaging units

1x

Platform main body

1x

Cantilever set

2

•

Screw in hose barb

1x

Hose barb 1/2"

3

•

Connect

platform-sided

hose line

1x

Rubber hose 16mm

1x

Rubber hose 8mm

1x

Hose connector 6mm

2x

Hose clamp 10-16

1x

Hose clamp 16-25

4

•

Connect

platform-sided hose line.

•

Connect pneumatic line

(provided by the
customer)

1x

Operator control module

1x

Hose clamp 10-16

1x

Hose clamp 16-25

5

•

Run in cantilever 1

1x

Cantilever

1x

platform main body

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Summary of Contents for HLS 1200-13

Page 1: ...Article No Serial No K1200 HLS R HLS 1200 13 Herkules Hebetechnik GmbH Falderbaumstra e 34 D 34123 Kassel Tel 49 0 561 58907 0 Fax 49 0 561 58907 34 Email info herkules de Internet www herkules de Tra...

Page 2: ...2...

Page 3: ...laration of Conformity 12 6 General safety instructions 13 6 1 Operator s duty of care 13 6 2 Operator s duties 13 6 3 Basic safety measures 14 6 4 Requirements of operating personnel 15 7 Transport a...

Page 4: ...25 10 Troubleshooting 26 10 1 Possible problems and their resolutions 26 11 Maintenance 27 11 1 Air bags characteristics and durability 28 11 2 Notice about filter regulator and air line 28 11 3 Noti...

Page 5: ...e Inspected Unladen function test Safety catch function The control valve automatically goes into the 0 position No damage to the surface of the air bags Secure fit of all supporting screws Safeguard...

Page 6: ...personnel In this documentation personnel are designated as expert and qualified persons 2 1 Hazard warnings To identify hazardous areas and important information the following symbols with the descri...

Page 7: ...prohibited Text drawings images and other illustrations are copyrighted and intellectual property rights apply 2 4 Terms of guarantee The terms of guarantee are included as a separate document in the...

Page 8: ...ing vehicles with a permissible load capacity see technical data of a maximum load distribution of 3 2 in the driving direction or 2 3 against the driving direction Any construction related modificati...

Page 9: ...required See Chapter general safety information and Chapter Installation for further information The marking of the equipment is Ex II 3G c IIA T4 The lifting platform is part of the machinery group...

Page 10: ...laterally by the scissors The scissors also restrict the lift height of the service lift A safety catch prevents the service lift from sinking in the case of deflation The operation of the service lif...

Page 11: ...the base body 1126 mm Total length 3545 mm Total width 1955 mm Gear pneumatic 2 air bags Operating pressure for the safety valve 3 5 bar Pneumatic connection to supply system Pmax 8 bar provided by t...

Page 12: ...following EC directives Machinery Directive 2006 42 EG Directive 94 9 EG Ex II 3G c IIA T4 Applicable harmonised standards EN 1493 EN 292 EN 294 EN 349 EN 1127 1 Vehicle lifting platform Safety of ma...

Page 13: ...nance operations are excluded see Chapter on Maintenance The operating instructions are to remain fully readable and available in the area in which the lifting platform is used The lifting platform is...

Page 14: ...nstructed in the use of the service lift are permitted to use it During lifting and lowering movements no person other than the operator may stand in the way of the area of movement for loading and se...

Page 15: ...g Herkules service assemblyman qualified person Fault clearance Herkules service assemblyman qualified person Servicing Herkules service assemblyman qualified person Maintenance Herkules service assem...

Page 16: ...t attempt to use the product Immediately contact Herkules customer service Customer service Herkules Hebetechnik GmbH Falderbaumstra e 34 D 34123 Kassel Tel 49 0 561 58907 70 Fax 49 0 561 58907 34 E m...

Page 17: ...solely responsible for the selection of the installation location The service lift must only be used within a temperature range of 5 C to 65 C During the selection of the assembly location bear in mi...

Page 18: ...ose barb 1x Hose barb 1 2 3 Connect platform sided hose line 1x Rubber hose 16mm 1x Rubber hose 8mm 1x Hose connector 6mm 2x Hose clamp 10 16 1x Hose clamp 16 25 4 Connect platform sided hose line Con...

Page 19: ...platform main body Mount the carriageways 6x Hexagon screw M12x40 6x Nut M12 12x Ring washer 13mm 2x carriageways Important Insert screws from inside 9 Install roll off protection stop side Notice ru...

Page 20: ...layers Optional accessories grounding item number 805 173 Hints for grounding All grids are reliable with the help of the optional accessories components attached to the main body cantilever and conn...

Page 21: ...familiar with the operating instructions 9 1 Description of Control Elements The service lift is actuated with either the hand lever valve or the foot pedal The control valve has three settings with...

Page 22: ...the operating instructions for the respective work places on the service lift Only the operating personnel may stand in the vicinity of the service lift while in use Also read the Chapter General Safe...

Page 23: ...m serves the loading ramps as a roll off protection You may not be away during the use of the lifting platform It is important to check before starting work whether the loading ramps are set up proper...

Page 24: ...urns to the 0 position neutral and lifting ceases Lifting automatically stops once the maximal lift height is achieved Care must be taken during lifting that the safety catch is securely engaged in th...

Page 25: ...when install or dismantle heavy parts Thereby the vehicle can tilt over the lifting platform 9 7 End of work After completing work with the service lift the following points should be adhered to The s...

Page 26: ...1 bar above allowable pressure of the safety valve Make sure there is a mains pressure of Pmax 8 bar Open the shut off valve Check the hose lines and if necessary replace them with new ones Check the...

Page 27: ...ents Monthly All moveable parts such as pivot bolts sliding pads and sliding surfaces should be check for wear and tear cleaned and lubricated Check air bags and air tubes for any damages Visually ins...

Page 28: ...placed Only original parts from the manufacturer are permitted to be used 11 2 Notice about filter regulator and air line The filter regulator is not included in the scope of delivery of the lift plat...

Page 29: ...ght and left Check the safety washers from both of the bearing pins for proper fit lubricate bearing pin 5 sliding pads and guide rails above right and left Check sliding pads for damage and wear Lubr...

Page 30: ...peration and safety inspection After the first commissioning check at regular intervals in accordance to 10 2 BetrSichV German Plant Health and Safety Regulations The use of which can be found under t...

Page 31: ...person Signature of operator Inspection step OK Not OK re examinati on Remark Nameplate Sign with lifting capacity Sign with bar mains pressure Operating instructions abbreviated Designation lift low...

Page 32: ...teps in the assembly instructions found in Chapter Assembly instructions in the reverse order The safety regulations in Chapter General Safety Instructions must be observed when disassembling the syst...

Page 33: ...mer specifications on request 4 Thrust bearing bolt at the top K1200 690 147 5 Middle bolt K1208 500 661 1 6 Thrust bearing bolt below K1200 690 139 7 Double air bag K1208 15733 8 Sliding piece 695 00...

Page 34: ...p Holder 15602 2 Distance plate 400 101 4 Control module 300 249 1 Hexagon screw M12x40 DIN933 500 177 6 Hexagon protection nut M12 DIN985 600 114 6 Ring washer 13 DIN125 650 113 12 Hexagon screw M10x...

Page 35: ...double lift 15773 1 2 Safety valve set up on 3 5 bar 700 171 1 3 Pneumatic cylinder drop safety 710 124 1 4 Hose package incl Mounting materials 3000 0003 1 5 Operator control module manual operation...

Page 36: ...ADDITIONAL INFORMATION 36 Proposal 1...

Page 37: ...ADDITIONAL INFORMATION 37 Proposal 2...

Page 38: ...ADDITIONAL INFORMATION 38 Notes...

Page 39: ...ADDITIONAL INFORMATION 39 Notes...

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