Herkules Hebetechnik GmbH HLS 1200-11 Operating Manual And Test Record Download Page 1

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Operating Manual and Test Record

for

Service Lift

Machine Type

Article No.

Serial No.

K1200-HLS-11

HLS 1200-11

K1200-HLS-14

HLS 1200-14

K1200-HLS-16

HLS 1200-16

Translation of German Original

“

760-066_HLS1200-11-14-16_2015.02_2.2_DE

”

760-066_HLS1200-11-14-16_2017.04_2.2_EN

Herkules Hebetechnik GmbH
Falderbaumstraße 34
D - 34123 Kassel
Tel.: +49 (0)561 58907-0
Fax: +49 (0)561 58907-34
E-mail: [email protected]
Internet: www.herkules.de

Summary of Contents for HLS 1200-11

Page 1: ...200 HLS 14 HLS 1200 14 K1200 HLS 16 HLS 1200 16 Translation of German Original 760 066_HLS1200 11 14 16_2015 02_2 2_DE 760 066_HLS1200 11 14 16_2017 04_2 2_EN Herkules Hebetechnik GmbH Falderbaumstra...

Page 2: ...Instructions 11 5 1 Operator s Duty of Care 11 5 2 Operator s Duties 11 5 3 Basic Safety Measures 12 5 4 Requirements of Operating Personnel 13 6 Transport and Preparation 14 6 1 Transport Inspection...

Page 3: ...form 26 9 9 Working on the Lifted Vehicle 27 9 10 End of Work 27 9 Troubleshooting 28 9 1 Possible Problems and their Solutions 28 10 Maintenance 29 10 1 Air Bellow Characteristics and Durability 30 1...

Page 4: ...pressure Inspected Unladen function test Safety catch function The control valve automatically goes into the 0 position No damage to the surface of the air bags Secure fit of all supporting screws Saf...

Page 5: ...personnel In this documentation personnel are designated as expert and qualified persons 2 1 Hazard Warnings To identify hazardous areas and important information the following symbols with the descri...

Page 6: ...s prohibited Text drawings images and other illustrations are copyrighted and intellectual property rights apply 2 4 Terms of Guarantee The terms of guarantee are included as a separate document in th...

Page 7: ...required See Chapter General Safety Information and Chapter Installation for further information The marking of the equipment is Ex II 3G c IIA T4 The lifting platform is part of the machinery group...

Page 8: ...sors The scissors also restrict the lift height of the service lift A safety catch prevents the service lift from sinking in the case of deflation The operation of the service lift ensues with an oper...

Page 9: ...08 HLS 004 3 K 1208 HLS 006 3 Assembly plan K 1208 HLS 003 3 K 1208 HLS 005 3 K 1208 HLS 003 3 K 1208 HLS 005 3 Fitting frame for grids Fitting frame for foundation K 1208 HLS 034 3 K 1208 HLS 035 3 K...

Page 10: ...HLS 1200 16 Serial No See cover sheet See cover sheet complies with the Health and Safety requirements of the following EC directives Machinery Directive 2006 42 EG Directive 2014 34 EG Ex II 3G c II...

Page 11: ...nance operations are excluded see Chapter Maintenance The operating instructions are to remain fully readable and available in the area in which the lifting platform is used The lifting platform is on...

Page 12: ...ucted in the use of the service lift are permitted to use it During lifting and lowering movements no person other than the operator may stand in the way of the area of movement for loading and servic...

Page 13: ...n Briefing Herkules service assemblyman qualified person Fault clearance Herkules service assemblyman qualified person Servicing Herkules service assemblyman qualified person Maintenance Herkules serv...

Page 14: ...ot attempt to use the product Immediately contact Herkules customer service Customer service Herkules Hebetechnik GmbH Falderbaumstra e 34 D 34123 Kassel Tel 49 0 561 58907 0 Fax 49 0 561 58907 34 E m...

Page 15: ...is solely responsible for the selection of the installation location The service lift must only be used within a temperature range of 5 C to 65 C During the selection of the assembly location bear in...

Page 16: ...ng content Detailed assembly see chapter Additional Information 3 Screw in hose barb 1x Hose barb 1 2 4 Connect platform sided hose line 1x Rubber hose 16mm 1x Rubber hose 8mm 1x Hose connector 6mm 2x...

Page 17: ...position on 8 Screw together cantilever with the platform main body 6x Hexagon screw M12x40 6x Nut M12 12x Ring washer 13mm Important Insert screws from the inside 9 Install roll off protection stop s...

Page 18: ...2 Interim drive over ramps Tilt up interim drive over ramp 2x Folding ramp 13 Adjust lifting platform Mount lifting platform Boreholes 16mm 4xHexagon screw 12x100 4x Washer 13mm 4x Dowel S16 14 Instal...

Page 19: ...g content Detailed assembly see chapter Additional Information 3 Screw in hose barb 1x Hose barb 1 2 4 Connect platform sided hose line 1x Rubber hose 16mm 1x Rubber hose 8mm 1x Hose connector 6mm 2x...

Page 20: ...r control module Open stopcock hand operated lever in the switch position on 8 Screw together cantilever with the platform main body 6x Hexagon screw M12x40 6x Nut M12 12x Washer 13mm Important Insert...

Page 21: ...grids 4x Grid 367x887mm 2x Grid 490x920mm 13 Adjust lifting platform adjust on substructure Provided by the customer Mount lifting platform Boreholes 16mm 4xHexagon screw 12x100 4x Washer 13mm 4x Dow...

Page 22: ...layers Optional accessories grounding item number see chapter Additional Information Hints for grounding All grids are reliable with the help of the optional accessories components attached to the mai...

Page 23: ...familiar with the operating instructions 8 1 Description of Control Elements The service lift is actuated with either the hand lever valve or the foot pedal The control valve has three settings with r...

Page 24: ...perating instructions for the respective work places on the service lift Only the operating personnel may stand in the vicinity of the service lift while in use Also read the Chapter General Safety In...

Page 25: ...ust be raised see picture interim drive over ramp in normal position Diagram 7 8 Interim drive over ramp in the basic position interim drive over ramp is folded down 9 6 Function Protective Flaps HLS1...

Page 26: ...osition neutral and lifting ceases Lifting automatically stops once the maximal lift height is achieved Care must be taken during lifting that the safety catch is securely engaged in the gear teeth on...

Page 27: ...when install or dismantle heavy parts Thereby the vehicle can tilt over the lifting platform 9 10 End of Work After completing work with the service lift the following points should be adhered to The...

Page 28: ...1 bar above allowable pressure of the safety valve Make sure there is a mains pressure of Pmax 8 bar Open the shut off valve Check the hose lines and if necessary replace them with new ones Check the...

Page 29: ...ents Monthly All moveable parts such as pivot bolts sliding pads and sliding surfaces should be check for wear and tear cleaned and lubricated Check air bags and air tubes for any damages Visually ins...

Page 30: ...ufacturer are permitted to be used 10 2 Notice about Filter Regulator and Air Line The filter regulator is not included in the scope of delivery of the lifting platform A filter regulator must be inst...

Page 31: ...ght and left Check the safety washers from both of the bearing pins for proper fit lubricate bearing pin 5 sliding pads and guide rails above right and left Check sliding pads for damage and wear Lubr...

Page 32: ...peration and Safety Inspection After the first commissioning check at regular intervals in accordance to 10 2 BetrSichV German Plant Health and Safety Regulations The use of which can be found under t...

Page 33: ...e examinati on Remark Nameplate Sign with lifting capacity Sign with bar mains pressure Operating instructions abbreviated Designation lift lower Secure fit of all supporting screws Safeguard of the s...

Page 34: ...teps in the assembly instructions found in Chapter Assembly Instructions in the reverse order The safety regulations in Chapter General Safety Instructions must be observed when disassembling the syst...

Page 35: ...me K1208 15354 4 Thrust bearing bolt at the top K1200 690 147 5 Middle bolt K1208 500 661 1 6 Thrust bearing bolt below K1200 690 139 7 Double air bag K1208 15733 8 Sliding piece 695 000 9 Safety valv...

Page 36: ...ection nut M12 DIN985 600 114 6 10 Ring washer 13 DIN125 650 113 12 11 Hexagon screw M10x30 DIN933 500 099 8 12 Hexagon protection nut M10 DIN985 600 110 8 13 Ring washer 10 5 670 112 16 14 Hexagon sc...

Page 37: ...3 500 177 6 10 Hexagon protection nut M12 DIN985 600 114 6 11 Ring washer 13 DIN125 650 113 12 12 Hexagon screw M10x30 DIN933 500 099 8 13 Hexagon protection nut M10 DIN985 600 110 8 14 Ring washer 10...

Page 38: ...ty 1 Air sleeve double lift 1 2 Safety valve set up on 3 5 bar 700 171 1 3 Pneumatic cylinder drop safety 710 124 1 4 Hose package incl Mounting materials 3000 0003 5 Operator control module manual op...

Page 39: ...Air sleeve double lift 1 2 CE control Pneumatic plate 300 293 1 3 Safety valve set up on 3 5 bar 700 171 1 4 Pneumatic cylinder drop safety 710 124 1 5 Roll switch with retaining tab 15875 1 6 Operat...

Page 40: ...ADDITIONAL INFORMATION 40 Dimensions Installation Pit HLS1200 14 16...

Page 41: ...ADDITIONAL INFORMATION 41 Dimensions Substructure HLS1200 14 16...

Page 42: ...ADDITIONAL INFORMATION 42 Schematic Diagram Installation HLS1200 14 16...

Page 43: ...ADDITIONAL INFORMATION 43 Dimension Sheet HLS 1200 11...

Page 44: ...ADDITIONAL INFORMATION 44 Dimension Sheet HLS 1200 14 16...

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