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Hercules Rob Family F360, Translation Of The Original Operating Instructions, Page: 83 / 101

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Hercules Rob Family F360 Translation Of The Original Operating Instructions Download Page 83

MY21H01 - 32_1.0_30.07.2020

83

Documents

Technical inspection, checking safety, test ride 

 

Components

Description

Criteria

Measures if rejected

Assembly/inspection

Tests

Accept-

ance

Rejection

Brake system

6 months

Functional check

O.K.

No full braking; braking 

distance too long

Locate defective part in brake 

system and correct

Gear shift under 

operating load

6 months

Functional check

O.K.

Problems when shifting 

gear

Readjust gear shift

Suspension 

components (fork, 

shock absorber, seat 

post)

6 months

Functional check

O.K.

Suspension too deep or no 

longer exists

Locate defective component and 

correct

Electric drive

6 months

Functional check

O.K.

Loose connection, 

problems when riding, 

accelerate

Locate defective part in electric 

drive and correct

Light system

6 months

Functional check

O.K.

No continuous light, too 

bright

Locate defective part in light 

system and correct

Test ride

6 months

Functional check

No strange 

noises

Strange noises

Locate source of noise and 

correct

Date:

Fitter's name:

Final inspection by workshop

manager

Notes

Summary of Contents for Rob Family F360

Page 1: ...F360 21 P 0001 21 P 0014 21 Q 0001 21 Q 0015 21 Q 0034 21 Q 0042 21 Q 0048 21 Q 0049 21 Q 0066 21 Q 0069 21 Q 0081 21 Q 0082 21 X 0001 21 X 0002 21 Y 0002 21 Y 0011 MY21H01 32 1 0 30 July 2020 T U R B O S P O R T T O U R E C O O F F MPH KM H Reichweite AMM PMWH MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F MPH KM H Reichweite AMM PMWH M IN M PH K M H ...

Page 2: ... 1 3 1 Disc brake 15 3 1 4 Drive system 16 3 1 5 Rechargeable battery 16 3 1 5 1 Frame battery 17 3 1 5 2 Pannier rack battery 18 3 1 5 3 Integrated battery 18 3 1 6 Display 19 3 1 7 Control panel 19 3 1 7 1 USB port 19 3 1 8 Riding light 19 3 1 9 Charger 19 3 2 Proper use 20 3 3 Improper use 21 3 4 Data privacy information 21 3 4 1 Maximum permitted total weight 21 3 5 Environmental requirements ...

Page 3: ...3 2 Inserting the integrated battery 48 6 11 4 Charging the battery 49 6 11 5 Charging the dual battery 49 6 11 5 1 Charging process when two batteries are used 49 6 11 5 2 Charging process when one battery is used 50 6 11 6 Using double battery model with a single battery only 50 6 11 7 Waking the battery 50 6 12 Electric drive system 51 6 12 1 Switching on the electric drive system 51 6 12 2 Swi...

Page 4: ...le with quick release 69 8 2 1 Checking the quick release 70 8 3 Maintaining the stem 70 8 4 Adjusting the gear shift 70 8 4 1 Cable operated gear shift single cable 71 8 4 2 Cable operated gear shift dual cable 71 8 4 3 Cable operated twist grip dual cable 71 9 Troubleshooting fault clearance and repair 72 9 1 Troubleshooting and fault clearance 72 9 1 1 The drive system or display do not start u...

Page 5: ... use them when you are out riding https www hercules bikes de de de index downloads html Copyright HERCULES GmbH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any infringement will render the offender liable for compensation All rights reserved in the event that a patent utility model or indust...

Page 6: ...Laws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO 20607 2018 Safety of machinery Instruction handbook General drafting principles EN 15194 2018 Cycles Electrically power assisted cycles pedelec bicycles EN 11243 2016 Cycles Luggage carriers for bicycles R...

Page 7: ...ls to take any action Stylised form Use Italics Glossary term Underlined in blue Link Underlined in grey Cross references Check marks Requirements Triangle Instruction for action 1 Instruction for action Several instructions for action in specified order Result of the action SPACED Indicators on the display screen Bulleted lists Only applies to pedelecs with this equipment Each type has a differen...

Page 8: ... rider and baggage 6 Year of manufacture The year of manufacture is the year in which the pedelec was manufactured The production period is from August 2019 to July 2020 7 Pedelec type You can find more information in Section 3 2 8 Safety markings You can find more information in Section 1 4 9 Disposal instructions You can find more information in Section 10 10 Area of use You can find more inform...

Page 9: ...ying the operating instructions The Identification number position is located on bottom left hand side on each page The identification number is composed of the document number the version number and the release date Type no Model Pedelec type 21 X 0002 Rob Family F360 City and trekking bicycle Table 3 Type number model and pedelec type Identification number MY21H01 32_1 0_30 07 2020 ...

Page 10: ... damaged The battery may self ignite and explode Protect the battery against heat Never store next to hot objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuations 2 1 2 Risk of fire and explosion due to short circuit in the battery Metal objects may connect the battery s electrical terminals The battery may self ignite and explode Never insert paper clips s...

Page 11: ...be fatal if swallowed or inhaled Never dismantle the brake system Avoid contact with skin Do not inhale vapours 2 2 2 Suspension oil Suspension oil in the fork and the rear frame damper is toxic to the touch irritates respiratory tracts and causes cancer sterility and mutation in germ cells Never dismantle the rear frame damper or the suspension fork Avoid contact with skin 2 2 3 Defective battery...

Page 12: ...and sources of ignition Avoid contact with skin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with soap and water and rinse well Remove contaminated clothing Consult doctor in the event of pain or discomfort After contact with eyes Rinse eyes under flowing water for at least ten minutes with the lids open al...

Page 13: ...f there is any redness pain or discomfort 2 7 4 Battery fire The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit The battery may self ignite and explode 1 Keep your distance if the battery becomes deformed or starts to emit smoke 2 If charging remove the plug connector from the socket 3 Contact the fire service immediately Use Class fi...

Page 14: ... Rob Family F360 1 Front wheel 2 Fork 3 Front guard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Nameplate 11 Pannier rack 12 Rear guard 13 Rear light 14 Rear wheel 15 Chain 16 Batteries 17 Motor 18 Chain guard 19 Motor 20 Pedal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 ...

Page 15: ...ake system The brake fluid is in a closed hose system If the rider pushes the brake lever the brake fluid activates the brake on the wheel The mechanical brakes are used as an emergency stop system and bring the bicycle to a halt quickly and safely in the event of an emergency 3 1 3 1 Disc brake Figure 4 Brake system with disc brake example 1 Brake disc 2 Brake calliper with brake linings 3 Handle...

Page 16: ... been reached The electric drive system is made up of 8 components Figure 6 Diagram of electric drive system 1 Headlight 2 Display more in Section 3 1 6 3 Control panel more in Section 3 1 7 4 1 Integrated battery more in Section 3 1 5 3 4 2 Frame battery more in Section 3 1 5 1 4 3 Pannier rack battery more in Section 3 1 5 2 5 Rear light 6 Electric gear shift alternative 7 Motor A charger design...

Page 17: ...ure The charging capacity will decrease with age even if the battery is maintained properly If the operating time is severely shortened after charging this is a sign that battery has reached the end of its useful life Battery performance is reduced when the temperature drops since this increases electrical resistance As a result you can expect the range to be shorter than normal in winter We recom...

Page 18: ...ery key 6 Battery level indicator battery 7 On Off button battery 3 1 5 3 Integrated battery Three different types of integrated batteries can be fitted Figure 10 Overview of frame batteries Figure 11 Integrated battery in detail 1 Battery key 2 Retainer guard 3 Securing hook 4 On Off button battery 5 Battery level indicator battery 6 Battery housing PowerPack 300 PowerPack 400 PowerPack 500 1 2 3...

Page 19: ...from its mount the display is powered by a display battery The display battery cannot be replaced Figure 12 BOSCH Intuvia display 3 1 7 Control panel The control panel controls the electric drive system Figure 13 Control panel overview 3 1 7 1 USB port There is a USB port beneath the rubber cover on the right hand edge of the display 3 1 8 Riding light When the riding light is activated the headli...

Page 20: ...e requires the appropriate training in particular riding in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly high Inexperienced riders tend to brake excessively and lose control as a result A racing bicycle is designed for fast rides on roads and paths with a good undamaged road surface A racing bicycle is ...

Page 21: ...more detailed information on the BOSCH website www bosch ebike com en 3 4 1 Maximum permitted total weight The pedelec may only be loaded to its maximum permitted total weight PTW The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Fo...

Page 22: ...nical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked roads cycle paths and firm grave...

Page 23: ...ever drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never ride downhill or perform jumps over 61 cm Never...

Page 24: ...eleration for the entire body 0 5 m s Table 12 Emissions from the pedelec Axle nut tightening torque 35 Nm 40 Nm Handlebars clamping screw maximum tightening torque 5 Nm 7 Nm Table 13 Tightening torque values Voltage about 12 V Maximum output Front light 17 4 W Rear light 0 6 W Table 14 Lighting technical data Internal lithium ion battery 3 7 V 230 mAh Operating temperature 5 C 40 C Storage temper...

Page 25: ... the battery is fully charged If the battery level falls below 5 all the LEDs will go out The charge level is also displayed by the battery level indicator battery 3 7 3 Display The display has four buttons and a USB port Figure 16 Overview of the structure of the display s operating elements 1 Display housing 2 Riding light button 3 Info button display 4 RESET button 5 On Off button display 6 Dis...

Page 26: ...es are being charged on a pedelec the function display shows the charging progress for both batteries You can see which of the two batteries is currently being charged by the flashing indicator on the battery Figure 19 The left hand battery is being charged You can also see the battery charge level on the level indicator LEDs battery Level of assistance Use SPORT Powerful assistance for sport ride...

Page 27: ... 3 7 5 9 Additional journey information Only applies to Shimano DI2 automatic hub gears The following additional functions are available on the function display Applies only to eShift with manual Shimano DI2 hub gears The following additional functions are available on the function display Applies only to eShift with Shimano DI2 automatic hub gears The following additional functions are available ...

Page 28: ...n DU XXXX XXXXX Drive system serial number SERVICE MM YYYY Alternative defined inspection date SERV XX KM MI Alternative defined inspection BAT VX X X X Software version 1 BAT VX X X X Software version 2 BAT VX X X X Software version Table 29 System information unvarying Indicator Change Start gear This is where you can set the start gear The automatic gear switch function is switched off in Posit...

Page 29: ...to reset the gear shift in the gear shift manufacturer s operating instructions This menu option is only shown when the display is positioned in its mount Gear vx x x x this is the gear software version This menu option is only shown when the display is positioned in its mount This menu option is only shown if you have an electronic control gear Table 32 Changing the system settings Indicator Chan...

Page 30: ... separately 4 3 1 Break in operation If the pedelec is removed from service for longer than four weeks you need to prepare it for a break in operation 4 3 1 1 Preparing a break in operation Remove battery from the pedelec Charge battery to around 30 60 The pedelec needs to be cleaned with a damp cloth and preserved with wax spray Never wax the friction surfaces of the brake Before longer periods w...

Page 31: ...ronment We recommend storing them in uninhabited rooms with smoke alarms Dry locations with an ambient temperature of about 10 C to 20 C are ideal 2 Recharge the display battery for at least 1 hour every 3 months 3 Check the battery level after 6 months If only one LED on the battery level indicator lights up recharge the battery to around 30 60 ...

Page 32: ...ately from the pedelec 5 3 Preparing the battery 5 3 1 Checking the battery The battery must be checked before it is charged for the first time 1 Press the On Off button battery If none of the LEDs on the battery level indicator light up the battery may be damaged The battery may be fully charged if at least one but not all of the LEDs on the battery level indicator is lit up Risk of eye injury Pr...

Page 33: ...rs shaft must not move downwards in the fork steerer 2 If the handlebars shaft should move in the fork steerer increase the quick release lever tensioning To do so turn the knurled nut slightly in a clockwise direction with the quick release lever open 3 Close the lever and check the stem is firmly in position 5 4 1 3 Checking the headset backlash 1 To check the handlebar headset backlash close th...

Page 34: ...sh with injuries Wear sturdy footwear and close fitting clothing WARNING CAUTION Crash caused by difficult to spot damage If the pedelec topples over or you have a fall or an accident there may be difficult to spot damage to components such as the brake system quick releases or frame This may cause a crash with injuries Take the pedelec out of service and have a specialist dealer carry out an insp...

Page 35: ...nce increases as the temperature drops Battery performance is reduced As a result you should expect the range to be shorter than normal in winter Use a thermal protection sleeve on the battery in winter Crash caused by poor road conditions Loose objects such as branches and twigs may become caught in the wheels and cause a crash with injuries Be aware of the road conditions Ride slowly and brake i...

Page 36: ... your specialist dealer if the problem persists 460 Error in USB port 1 Re start the system 2 Contact your specialist dealer if the problem persists Table 36 List of display screen error messages 490 Internal display error Have display checked 500 Battery internal error 1 Re start the system 2 Contact your specialist dealer if the problem persists 502 Fault in the lighting 1 Check the light and it...

Page 37: ...ecialist dealer if the problem persists 610 Voltage error 1 Re start the system 2 Contact your specialist dealer if the problem persists 620 Charger error 1 Replace charger 2 Contact your specialist dealer if the problem persists 640 Internal fault 1 Re start the system 2 Contact your specialist dealer if the problem persists 655 Multiple battery error 1 Switch off system 2 Remove the battery 3 Re...

Page 38: ...tioning Contact your specialist dealer No screen display Internal display error Re start the drive system by switching it on and off Code Description Method of resolution Table 36 List of display screen error messages Code Description Method of resolution If the battery is outside its charging temperature range three LEDs will flash on the battery level indicator 1 Disconnect charger from battery ...

Page 39: ...ng the saddle tilt The saddle tilt must be adjusted to the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way if needed First adjust the handlebars then the saddle Adjust the saddle tilt to horizontal Figure 20 Horizontal saddle tilt 6 5 1 2 Determining the seat height To adjust the seat height safely either...

Page 40: ...il spreads on the seal and the post begins to function normally Lowering the saddle 1 Press your hand down on the saddle or sit on the saddle to lower the saddle Figure 24 The seat post lever can be installed either on the left 1 or right 2 side of the handlebars 2 Press the seat post lever and hold it down 3 Release the seat post lever once you have reached the required height Raising the saddle ...

Page 41: ...the saddle stay Figure 25 Knee cap perpendicular line 6 5 2 Adjusting the handlebars 6 5 3 Adjusting the stem 6 5 3 1 Adjusting the height of the handlebars 1 Open the stem clamping lever Figure 26 Open 2 and closed 1 stem clamping lever All Up used as an example The handlebar settings must only be adjusted while the bicycle is stationary Unfasten and adjust the designated screw connections and cl...

Page 42: ...hing its end position unscrew the knurled nut Tighten the knurled nut on the seat post if the seat post clamping lever s clamping force is not effective enough If you are unable to set the clamping force the specialist dealer will need to check the quick release 6 5 4 Retracting the brake linings Disc brakes require wearing in time The braking force increases over time You therefore need to be awa...

Page 43: ...on and handlebar only in connection with side blades 08949100 Rob Family basket small 08948430 Rob Family basket large 08948470 Rob Family basket front 45500201 Table 38 Accessories Crash caused by incorrect child seat The pannier rack and down tube are unsuitable for mounting child seats and may break Such an incorrect position may cause a crash with serious injuries for the rider and the child N...

Page 44: ...st dealer makes sure that the fastening mechanism is suitable for the pedelec and that all components are installed and firmly fastened They will also ensure that shift cables brake cables hydraulic lines and electrical cables are adjusted as necessary the rider has optimum freedom of movement and the pedelec s maximum permitted total weight is not exceeded The specialist dealer will provide instr...

Page 45: ...e bicycle has a hydraulic rim brake check whether the locking levers are fully closed in their final positions Check the front and rear wheel brakes to make sure that they are working properly To do so push the brake levers while stationary to check whether resistance is generated in the usual brake lever position The brake must not lose any brake fluid Check that the riding light is working Check...

Page 46: ...aded pannier rack in particular when the rider needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces Crushing the fingers in the spring flap The spring flap on the pannier rack operates with a high clamping force There is a risk of crushing the fingers Ne...

Page 47: ...the battery key from the battery lock see 4 3 Tip the battery into the top section of the frame battery mount until it will go no further There is an audible clicking noise 4 Check the battery to make sure it is firmly in place 6 11 2 Pannier rack battery Only applies to pedelecs with this equipment 6 11 2 1 Removing the pannier rack battery Figure 30 Removing 2 and inserting 3 the pannier rack ba...

Page 48: ...ove the battery from the frame 4 Remove the battery key from the battery lock 6 11 3 2 Inserting the integrated battery Figure 32 Inserting the integrated battery 1 Place the battery into the lower mount with the contacts facing the front see 1 2 Flip the battery up so that the battery is held by the retainer guard see 2 3 Push the battery upwards see 3 There is an audible clicking noise 4 Check b...

Page 49: ...witches automatically between the two batteries several times The charging time is twice as long The two batteries are discharged alternately during use Fire caused by overheated charger The charger heats up when charging the battery In case of insufficient cooling this can result in fire or burns to the hands Never use the charger on a highly flammable surface e g paper carpet etc Never cover the...

Page 50: ...led with an end cap on pedelecs with two batteries Figure 33 Covering open contacts with cover cap example pannier rack battery If you wish to use just one battery on a pedelec which is designed for two batteries cover the contacts in the free slot with the supplied cover cap see 1 otherwise there is a risk of a short circuit caused by the open contacts 6 11 7 Waking the battery The battery switch...

Page 51: ...stance set on the display As soon as the system has been activated ACTIVE LINE PERFORMANCE LINE appears briefly on the display 6 12 2 Switching off the drive system As soon as you stop pushing the pedals in normal mode or reach a speed of 25 km h the drive system switches off the assistance system The assistance system starts up again if you push the pedals and your speed is less than 25 km h The ...

Page 52: ...istraction A lack of concentration while riding increases the risk of an accident This may cause a crash with serious injuries Never allow yourself to be distracted by the display Stop bicycle if you want to make inputs on the display other than a change in level of assistance Only enter data when the bicycle is stationary Notice Do not use display as a handle The display may become irreparably da...

Page 53: ...be a maximum of 6 km h in this case The tractive power of the push assist and its speed can be influenced by the selection of gear To spare the drive first gear is recommended for travelling uphill The level of assistance OFF must not be selected 1 Press the push assist button briefly 2 Press and hold the plus button within 3 seconds to switch on the push assist 3 Release the plus button to shut o...

Page 54: ...splayed and changed no matter whether the display is inserted in the mount or not A few settings are only visible and changeable if the display is inserted A few menu options may be missing depending on the equipment used Press the Info button display and the RESET button together SETTINGS is displayed on the display The System settings is opened Press the info button display repeatedly until the ...

Page 55: ...f they are inserted into the brake disc openings Always keep fingers well away from the rotating brake discs Burns caused by heated brake The brakes may become very hot during operation There is a risk of burns or fire in case of contact Never touch the components of the brake directly after the ride WARNING CAUTION Crash caused by wet conditions The tyres may slip on wet roads In wet conditions y...

Page 56: ...o brake used as an example Push the left hand brake lever to apply the front wheel brake Push the right hand brake lever to apply the rear wheel brake Turn the setting wheel in an anti clockwise direction to increase the rebound speed Turn the setting wheel in a clockwise direction to decrease the rebound speed 1 2 ...

Page 57: ... it easier to switch gears and reduces wear on the drivetrain 6 15 1 Using the derailleur gears Only applies to pedelecs with this equipment The speed and range can be increased while applying the same force if you select the right gear Use the derailleur gears Figure 36 Down shifter 1 and up shifter 2 on the left I and right II gear shift Select the appropriate gear with the shifter The gear shif...

Page 58: ... Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in the sun On hot days regularly check the tyre pressure and adjust it as necessary Moisture penetrating at low temperatures may impair individual functions due to the open structural design Always keep the pedelec dry and free from frost If the pe...

Page 59: ...cleaning and preservation of all components at least every six months Clean the charger at least every six months Check USB rubber cover position before each ride Check for tyre wear once a week Check for rim wear once a week Check tyre pressure once a week Check brakes for wear once a month Check electrical cables and Bowden cables for damage and ensure they are fully functional once a month Chec...

Page 60: ...ashing detergent and a toothbrush 4 Service the drive elements after cleaning Crash caused by brake failure The braking effect may be unusually poor temporarily after cleaning servicing or repairs This may cause a crash with injuries Never apply care products or oil to the brake discs or brake linings or the braking surfaces on the rims After cleaning servicing or repair carry out a few test brake...

Page 61: ...on due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode Never clean the battery with a pressure washer water jet or compressed air Keep contacts dry and clean Never immerse the battery in water Never use cleaning agents Remove the battery from the pedelec before cleaning Notice Never...

Page 62: ...7 3 4 Servicing the drive elements 1 Spray the cassette the chain wheels and the front derailleur with a degreasing agent 2 Clean coarse dirt with a brush after soaking for a short time 3 Wash down all parts with dish washing detergent and a toothbrush 4 Treat front and rear derailleur articulated shafts and jockey wheels with Teflon spray 7 3 5 Servicing the pedals Treat pedals with spray oil 7 3...

Page 63: ...edelecs with this equipment The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is recommendable to use a bicycle pump with a pressure gauge The operating instructions for the bicycle pump must be adhered to 1 Unscrew and remove the valve cap 2 Connect the bicycle pump 3 Pump up the...

Page 64: ...e in the process The tyre pressure has been adjusted as per the specifications 4 Remove the bicycle pump 5 Screw the valve cap tight 6 Screw the rim nut 1 gently against the rim with the tips of your fingers 7 4 2 Brake system The maintenance interval for the brake depends on the weather conditions and how frequent the bicycle is used If the pedelec is used under extreme conditions such as rain di...

Page 65: ...also needs to be adjusted Medium strength thread locker such as Loctite blue then needs to be applied to the loosened screws and the screws tightened as per specifications Contact your specialist dealer if there is any wear or signs of corrosion 7 4 9 Checking the USB port 7 4 10 Checking the chain tension 1 Check the chain tension in three or four positions turning the crank a full revolution Fig...

Page 66: ...lead to an accident with injuries Only specialist dealers may carry out repairs on brakes Only carry out work or changes such as dismantling sanding or painting which are permitted and described in the brake operating instructions Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glasses during maintenanc...

Page 67: ...x rear frame damper Service air chamber assembly Every 50 hours Service damper and spring Every 200 hours FOX rear frame damper Complete maintenance full interior and exterior inspection damper overhaul air spring overhaul oil change and dust wiper replacement Every 125 hours or once a year Suntour rear frame damper Complete shock absorber service including damper reassembly and air seal replaceme...

Page 68: ... Sektor 35 Bluto REBA SID RS 1 Revelation PIKE Lyrik Yari BoXXer Every 50 hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and earlier Bluto 2016 and earlier Revelation 2017 and earlier REBA 2016 and earlier SID 2016 and earlier RS 1 2017 and earlier BoXXer 2018 and earlier Every 100 hours Maintenance of spring and damper un...

Page 69: ...mplete maintenance of seat post for Reverb B1 Reverb Stealth B1 Every 400 hours Complete maintenance of seat post for Reverb AXS A1 Reverb Stealth C1 Every 600 hours All other suspension seat posts Maintenance Every 100 hours Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Insta...

Page 70: ...ease lever position and clamping force Figure 39 Adjusting the quick release clamping force 8 3 Maintaining the stem Incorrectly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release system are firmly in position after the first two hours of riding 8 4 A...

Page 71: ...mooth gear shift set the adjusting sleeves underneath the chain stay on the frame The shift cable has around 1 mm play when it is pulled out gently Figure 41 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 4 3 Cable operated twist grip dual cable Only applies to pedelecs with this equipment For a smooth gear shift set the adju...

Page 72: ...ove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system does not start up remove the battery 6 Clean all the contacts with a soft cloth 7 Insert the battery 8 Start the drive system 9 If the drive system does not start up remove the battery 10 Fully charge the battery 11 Insert the battery 12 Start the drive system 13 If the drive system does not start up remove the dis...

Page 73: ...o short The journey distance can be shorter depending on the road conditions the gear level and the entire light usage time 1 Check battery is charged 2 Recharge the battery if it is almost flat The battery does not perform as well in winter weather This does not indicate a problem The battery is a consumable Repeated charging and long periods of use cause the battery to degrade loss of power If t...

Page 74: ...The battery does not start charging when the charger is connected The battery may be at the end of its useful life Replace the battery with a new one The battery and charger become hot The temperature of the battery or the charger may have exceeded the operating temperature range 1 Stop the charging process 2 Wait a while and then start charging again 3 If the battery is too hot to touch there mig...

Page 75: ...ck that the power cable connector has not been disconnected If you are not sure contact your specialist dealer A component may be connected which the system is unable to recognise Contact your specialist dealer The gear level is not shown on the display screen The gear level is only shown if the electronic gear shift is used Check whether the power cable pug has been disconnected If you are not su...

Page 76: ...large the tyre will touch the crown s lower surface if the fork is fully pressed together 4 Release pressure on fork and pump it up again if it is an air suspension fork 5 Take into account the fact that the gap will be smaller if there is a guard Check again to ensure that there is sufficient clearance for the tyre Symptom Cause Remedy Two beeps will sound if a switch is pressed but the switch ca...

Page 77: ...nd help to protect the environment The pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance with applicable statutory regulations Separate collection and recycling saves reserves of raw materials and ensures that all the regulations for protection of health and the environment are adhered to ...

Page 78: ...Rear brake Magura MT 5N Rear brake lever Magura MT 5N Disc rear Magura Storm HC 180 mm Front rim Ryde Andra 40 Rear rim Ryde Andra 40 Hub front Shimano Deore XT M756 with quick release disc Hub rear Enviolo SP for disc freewheel Spokes Stainless steel black ED 2 2 34 mm Tyres Schwalbe Big Ben 55 507 RaceGuard Hose Schwalbe AV 24 Front lamp HERCULES FH 100 LED up to 100 lux Rear lamp Busch Müller T...

Page 79: ...et missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damage O K Damage detected New fork as specified in the parts list Suspension seat post Check for damage O K Damage detected New fork as specified in the parts list Brake system Brake lever Check mount f...

Page 80: ...lling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in position lock contacts Functional check O K Loose lock doesn t close no contacts New battery mount Motor Visual inspection and mount O K Damage loose Refasten motor contact motor manufacturer new motor Sof...

Page 81: ...se Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension elements Fork suspension fork To manu facturer s specifica tions Check for damage corrosion fracture Maintenance as specified by manufacturer Lubrication oil change as specified by manufacturer O K ...

Page 82: ...check O K Loose Retighten screws Shift cables 6 months Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur 6 months Check for damage Functional check O K Gear shift difficult or not possible Adjust Rear derailleur 6 months Check for damage Functional check O K Gear shift difficult or not possible Adjust Electric drive Display ...

Page 83: ...eadjust gear shift Suspension components fork shock absorber seat post 6 months Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive 6 months Functional check O K Loose connection problems when riding accelerate Locate defective part in electric drive and correct Light system 6 months Functional check O K No continuous light too bright ...

Page 84: ...MY21H01 32_1 0_30 07 2020 84 Documents Notes ...

Page 85: ...MY21H01 32_1 0_30 07 2020 85 Documents 11 4 Charger operating instructions 0123435678 9 78 7 3951 8 ABC D ABC D ABC ...

Page 86: ...2 15A Output 36V 6A Made in Vietnam Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany Standard Charger BCS220 Robert Bosch GmbH 72757 Reutlingen Germany Standard Charger Fast Charger EBE D F A G A C ...

Page 87: ...MY21H01 32_1 0_30 07 2020 87 Documents D Compact Charger A G A C EBE D F ...

Page 88: ...MY21H01 32_1 0_30 07 2020 88 Documents D EBE D F A G A C ...

Page 89: ...MY21H01 32_1 0_30 07 2020 89 Documents D A G A C EBE D F ...

Page 90: ... C 0 0 0 C 0 C H G M G N G C 0 G N N G G G C 0 0 G G G M G G G G C C 0 0 C 0 0 C 0 C G N G C 0 0 0 0 0 G G G G G G C C C C C 0 0 0 0 C G M G N C C 0 0 C 0 K G G G N G G L G G G G V S Pk G A CBU G L 0 7 G N G G M G N G N N G A G A G Q N G L A G A N G 0 0 G N G G N G L G G G N G G NN G N G G a N A BG H H BG N BG C N G BG L N G A NN C A G A C EBE D F ...

Page 91: ...J J G N G G G G B G L N G C 0 C G G NN N G G A OG M G L N G 0 C 0 C M M G G G G N G G G G C 0 G C G G NN B G N G G M M G G L P N G N G G G G G G 0 0 0 0 C C C 0 N G M G N G G G OG M G L N G N N A M G G G GM G G N G G G G Q f I i M G G G N G G G PKH N G G OG G M N G L N G N G G M G G G G G G L G G G G 5 H G G G G L N G A G G G L 5 H G G G L G G G G G L OG G G G L M G G G G OG G L M G L N G G N G G ...

Page 92: ... NN 5 H N G G G G M N G G G G N G L M G N G G N G N G M N N G G G G N M G G N G N G G G N D 0 0 0 0 A N C B G G A C H G N G G G G G G H G G G G G G G G G G 5 C C B G G C B G BG A B N G M G N BG G M G G G G G A N B G G K K N G G N M G L G 1 0 0 N G a G G M L G G T N G G M GL BG M G N H N G G G G J C 0 H G K H F F KS O K K Ka L M G G L N L N 0 9 0 A G A C EBE D F ...

Page 93: ...ycle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor except in start up assistance mode Fault Source EN 13306 2018 02 6 1 state of an item 4 2 1 characterized by inability to perform a required function 4 5 1 excluding the inability during preventive ma...

Page 94: ...coarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pedelec plus the rider and baggage as specified by the manufacturer Quick release device quick release Source EN 15194 2017 lever actuated mechanism that connects retains or secures a wheel or any othe...

Page 95: ...r of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Source EN ISO 4210 2 bicycle designed for use on public roads by a young adult whose weight is less than 40 kg with maximum saddle height of 635 mm or more and less than 750 mm see ISO 4210 12 1 Abbreviat...

Page 96: ...e Machinery Directive 2006 42 EC The following harmonised standards have been applied ISO 20607 2018 Safety machinery Instruction handbook General drafting principles EN 15194 2017 Cycles Electrically power assisted cycles EPAC Bicycles The following other technical standards have been applied EN 11243 2016 Cycles Pannier racks for bicycles Requirements and test methods Cologne July 3 2020 Georg H...

Page 97: ...MY21H01 32_1 0_30 07 2020 97 Appendix II Declaration of conformity for incomplete machine ...

Page 98: ...MY21H01 32_1 0_30 07 2020 98 Appendix ...

Page 99: ...MY21H01 32_1 0_30 07 2020 99 Appendix ...

Page 100: ... F Fork care 62 Frame battery 16 inserting 47 removing 47 Frame 14 care 62 cleaning 60 Front derailleur care 62 Front wheel brake 15 braking 56 Front wheel see Wheel Function display 26 G Gear recommendation 26 27 Gear shift twist grip 25 26 checking 65 Gear shift check 65 maintaining 65 switching 57 58 H Handlebars 14 25 check 33 Headlight 16 25 Hub 15 I indicator 26 Info button control panel 25 ...

Page 101: ...ystem message 29 36 System setting 28 changeable 27 28 29 54 System data 28 T Tachometer 26 Total journey duration 28 Trailer 44 Transportation 30 Transporting see Transportation Type number 8 Tyres 15 check 63 check tyre pressure 63 checking 63 U USB port 25 check 65 using 53 V Valve 15 Dunlop valve 15 Presta valve 15 Schrader valve 15 W Weight permitted total weight 8 Wheel cleaning 60 maintaini...

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