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Hercules ALASSIO, Translation Of The Original Operating Instructions

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© HERCULES GMBH

Distribution or reproduction of these operating instructions 
and utilisation or communication of their content is prohibited 
unless expressly approved. Any infringement will render the 
offender liable for compensation. All rights reserved in the 
event that a patent, utility model or industrial design is 
registered.

EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book  Page 135  Wednesday, October 11, 2017  9:53 AM

Summary of Contents for ALASSIO

Page 1: ...TRIC BICYCLES Pasero Alassio 18 R 0001 18 R 0002 18 R 0003 18 R 0005 034 11421 1 0 11 10 2017 IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE EN_034 11421_0 1_0 01_09 18_HERCULES BRO...

Page 2: ...of their content is prohibited unless expressly approved Any infringement will render the offender liable for compensation All rights reserved in the event that a patent utility model or industrial de...

Page 3: ...front rear Wheel circumference mm Company stamp and signature After a tyre change refer to the tyre markings for the permitted tyre pressures and make sure that they are observed The recommended tyre...

Page 4: ...ironment temperature 15 C 25 C Charging temperature 10 C 30 C Power output system 250 W 0 25 W Shut off speed 25 km h Table 1 Bicycle technical data Transportation temperature 5 C 25 C Ideal transport...

Page 5: ...entire body 0 5 m s Table 4 Emissions from the bicycle The safety requirements as per Electromagnetic Compatibility Directive 2014 30 EU have been met The bicycle and the charger can be used in resid...

Page 6: ...mation 14 2 8 1 Instructions for actions 14 2 8 2 Information on the type plate 14 2 8 3 Language conventions 17 2 9 Type plate 19 3 Safety 20 3 1 Requirements for the rider 20 3 2 Proper use 20 3 2 1...

Page 7: ...Adjusting the saddle 50 6 1 1 Determining the seat height 50 6 1 2 Clamp the seat post with the quick release 51 6 1 3 Adjusting the sitting position and saddle tilt 52 6 2 Setting the handlebars 52...

Page 8: ...g aid 74 7 6 4 Using the running light 75 7 6 5 Selecting the level of assistance 75 7 6 6 Switching journey information 75 7 6 7 Changing the system information 75 7 7 Gear shift 76 7 8 Brakes 77 7 8...

Page 9: ...cing the lighting 95 8 4 7 Setting the lamp 95 8 4 8 Repair by the specialist dealer 95 8 4 9 The electric drive system of drive system does not start up 96 8 4 10 First aid for system messages 97 8 4...

Page 10: ...laypersons Staff at all HERCULES specialist dealers have specialist training and qualifications and are therefore capable of identifying risks and preventing hazards which may arise during maintenance...

Page 11: ...trekking young adult mountain and racing bicycles EN 15194 2009 A1 2011 Cycles Electrically power assisted cycles EPAC bicycles EN 11243 2016 Cycles Luggage carriers for bicycles Requirements and test...

Page 12: ...cessories and parts are available to HERCULES specialist dealers 2 4 Subject to change The information contained in these operating instructions are the approved technical specifications at the time o...

Page 13: ...is from August 2017 to June 2018 They are issued in August 2017 The operating instructions are a component part of the following bicycles Identification number 034 11421_0 1_10 10 2017 Table 7 Identi...

Page 14: ...u will find further HERCULES specialist dealers on www hercules bikes de They will also be able to attend to your customer service needs The rider or the user of the bicycle will be instructed in pers...

Page 15: ...l safety notes Chapter 3 page 20 The chapter stands out because of its grey background Type and source of the danger Description of the danger and the consequences Measures SIGNAL WORD Will lead to se...

Page 16: ...cordance with the following pattern Requirements optional Instruction for action Result of the action optional 2 8 2 Information on the type plate Alongside the warnings the type plates of the product...

Page 17: ...jumps of up to 61 cm suitable for rough off road riding and jumps of up to 122 cm suitable for the most difficult terrain Table 11 Area of use City and trekking bicycle Child s bicycle bicycle for yo...

Page 18: ...of batteries Must not be thrown into fire burning prohibited Must not be thrown into water immersed Device of protection class II Only suitable for use indoors Fuse device fuse EU conformity Recyclab...

Page 19: ...ternative equipment describes additional components which are not necessarily an integral part of every bicycle in these instructions Alternative version explains the various variants of components if...

Page 20: ...in these operating instructions Convention Use Italics Entry in the index SPACED Displays on the display screen Example page numbering Cross references Bulleted lists Table 15 Conventions EN_034 11421...

Page 21: ...imum power output 5 Permitted total weight 6 Model year 7 Bicycle type 8 Safety notes 9 Disposal information 10 Area of use 11 Year of manufacture 12 Shut off speed 2 3 1 4 5 6 7 8 9 11 12 Typ 18 P 00...

Page 22: ...ans hold sole responsibility for determining whether minors are suitable to use the bicycle 3 2 Proper use The bicycle must only be used in perfect fully functional condition National requirements may...

Page 23: ...following uses riding with a damaged or incomplete bicycle riding over steps riding through deep water lending the bicycle to untrained riders carrying further passengers riding with excessive luggag...

Page 24: ...es instruction before the first ride He she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer wears personal protective equipment assumes...

Page 25: ...must be allowed to ride the bicycle instructs the rider on proper use and the wearing of personal protective equipment employs specialist staff only for maintenance and repair of the bicycle The prin...

Page 26: ...ard 4 Lamp 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear light and reflector 12 Rear mudguard 13 Kickstand 14 Chain 15 Rear wheel 16 Chain guard 17 Battery 18 Frame number a...

Page 27: ...tion example 1 Rear brake lever 2 Bell 3 Lamp 4 Front brake lever 5 Front derailleur shifter 6 Command console 7 Display 8 Fork lock on suspension fork head 9 Rear derailleur shifter 2 1 1 2 3 4 6 5 7...

Page 28: ...ease 7 Hub 8 Valve 9 Fork end of the shock absorber 4 3 1 Valve Each wheel has a valve It is used to fill the tyre with air There is a valve cap on each valve The screw on valve cap keeps out dust and...

Page 29: ...obstacle The suspension prevents an impact e g caused by a stone lying in the way from being directed directly into the rider s body via a fork Instead it is absorbed by the suspension system This cau...

Page 30: ...Handlebars with brake levers 4 Front wheel brake disk 5 Rear wheel brake disk On a bicycle with a disk brake the brake disk is screwed permanently to the hub of the wheel If the brake lever is pulled...

Page 31: ...ain wheel The chain transmits the force onto the rear chain wheel and then onto the rear wheel Figure 7 Diagram of drive system 1 Direction of travel 2 Chain 3 Rear chain wheel 4 Front chain wheel 5 P...

Page 32: ...sts the pedalling motion of the rider The motor force is determined by the set level of assistance The bicycle does not have a separate emergency stop or emergency shut off button The drive system can...

Page 33: ...battery is safeguarded against deep discharge overcharging overheating and short circuit In case of a risk the battery is switched off automatically by a protective circuit The battery also switches...

Page 34: ...Operating and charge status indicator 4 Top of down tube 5 Battery lock Transportation temperature 5 C 25 C Ideal transportation temperature 10 C 15 C Storage temperature 5 C 25 C Ideal storage tempe...

Page 35: ...k 3 Handle 4 Operating and charge status indicator with On Off button battery Figure 11 Seat tube battery details 1 Handle 2 Battery lock 3 Operating and charge status indicator with On Off button bat...

Page 36: ...own on the display 4 6 2 Running light When the running light is activated the lamp and the rear light are switched on 4 6 3 Display The display controls the drive system with the operating elements a...

Page 37: ...ort underneath the rubber cover on the lower edge of the display 1 2 Use 1 Display 2 USB port Table 18 Display overview Charge voltage 5 V Charging current max 500 mA Table 19 USB port technical data...

Page 38: ...splay 2 Level of assistance 3 Unit of measure for speed 4 Display of rider s power output 5 Warning symbol 6 Running light symbol 7 Pushing aid symbol 8 Battery status indicator 9 Display of motor s p...

Page 39: ...eed In the system settings you can select whether the speed is displayed in kilometres or miles Function display The function display shows three different items of information Journey information Sys...

Page 40: ...since the last reset displayed in kilometres per hour or miles per hour MAX SPEED Maximum speed travelled since the last reset displayed in kilometres per hour or miles per hour TOTAL DISTANCE Total d...

Page 41: ...uously and if an error is detected it is indicated by a system message The system may switch off automatically depending on the type of error There is a table of system messages in the Appendix EN_034...

Page 42: ...14 Overview of the command console 6 4 3 1 5 2 Symbol Surname 1 Minus button 2 Info button 3 Plus button 4 On Off button 5 Running light button 6 Pushing aid button Table 24 Overview of the command co...

Page 43: ...ycle is lying flat oil and grease may leak from the bicycle If the shipping carton with a bicycle is lying flat or on one end it does not provide sufficient protection from damage to the frame and the...

Page 44: ...ttles before transportation of the bicycle When transporting by car you must use a suitable bicycle rack system Transport the bicycle in a dry clean place which is protected from direct sunlight The H...

Page 45: ...k from the bicycle If the shipping carton with a bicycle is lying flat or on one end it does not provide sufficient protection from damage to the frame and the wheels Only store the bicycle in an upri...

Page 46: ...surfaces of the brake Before longer periods without use it is recommendable for the HERCULES specialist dealer to carry out servicing basic cleaning and apply preservative agent 5 2 1 2 Carrying out b...

Page 47: ...tivation There is a risk of injury if the drive system is activated unintentionally Remove the battery if the battery is not absolutely necessary for assembly Assemble the bicycle in a clean and dry e...

Page 48: ...performed by trained specialist staff only Experience has shown that a bicycle which has not yet been sold is spontaneously handed to consumers as soon as it appears ready to ride Every bicycle must...

Page 49: ...harness to make sure that it is routed properly You must prevent the cable harness from coming into contact with moving parts The cable routes must be smooth and free from sharp edges Moving parts mus...

Page 50: ...ery has to be checked before it is charged for the first time Press the On Off button battery If none of the LEDs on the operating and charge status indicator light up the battery may be damaged If at...

Page 51: ...e disk becomes very hot during operation Parts of the quick release may become damaged as a result The quick release comes loose This will result in a crash and injuries The front wheel quick release...

Page 52: ...RCULES specialist dealer checks all the factory settings and when the bicycle is sold adapts the settings of the saddle handlebars suspension fork and the spring damper elements to the rider Crash cau...

Page 53: ...ed Figure 16 Determining the saddle height 6 1 2 Clamp the seat post with the quick release Figure 17 Seat post quick release in the final position 1 Seat post clamping lever 2 Seat post 3 Knurled nut...

Page 54: ...and saddle tilt 6 2 Setting the handlebars Special tools are required to adjust the seat length and the saddle tilt The HERCULES specialist dealer adjusts the saddle setting to the rider The handlebar...

Page 55: ...e Use the setting wheel on the left hand suspension fork head to adjust the hardness of the steel suspension fork Adjust the hardness of the steel suspension fork by turning the setting wheel in the p...

Page 56: ...rider has been achieved when the measured position is between 20 30 Riding without filling pressure will destroy the wheel suspension the frame and the air suspension elements Never ride without filli...

Page 57: ...the screw cover back on 6 4 Setting the grip distance of the brake lever Set the grip distance using the knurled screw on the brake lever The rider can use the brake lever comfortably Figure 20 Brake...

Page 58: ...become caught in the wheels and cause a crash Be aware of the road conditions Ride slowly and brake in good time When riding downhill high speeds may be reached The bicycle is only engineered for exc...

Page 59: ...al bicycle functions Always keep the bicycle dry and free from frost Off road riding subjects the joints in the arms to severe strain Take a break from riding every 30 to 90 minutes depending on the c...

Page 60: ...njuries Remove the bicycle from service and have a HERCULES specialist dealer carry out an inspection Crash caused by material fatigue A component may suddenly fail in case of material fatigue This ma...

Page 61: ...e sure that they are working properly To do so operate the brake levers while the bicycle is stationary in order to check whether resistance is generated in the usual brake lever position Check that t...

Page 62: ...fold up automatically There is a risk of crashing if riding with the kickstand lowered Raise the kickstand completely before the ride Because of the heavy weight of the bicycle the kickstand may sink...

Page 63: ...nd injuries Objects which are fastened to the pannier rack may cover the bicycle s reflectors and the running light The bicycle may be overseen on public roads This may result in a crash and injuries...

Page 64: ...ers and luggage baskets The maximum load bearing capacity is indicated on the pannier rack Never exceed the permitted total weight when packing the bicycle Never exceed the maximum load bearing capaci...

Page 65: ...ith water or allow them to come into contact with water If a battery is dropped or struck but shows no signs of external damage remove the battery from service and observe it for at least 24 hours Fau...

Page 66: ...ause burns Avoid contact with leaked liquids Immediately consult a doctor in case of contact with the eyes or any discomfort In case of contact with the skin rinse off immediately with water Ventilate...

Page 67: ...e the other hand to push on the retainer guard from above The integrated battery is completely released and falls into your hand Pull the integrated battery from the frame Remove the key from the lock...

Page 68: ...e Lock the battery with the key Otherwise the battery may fall out of the mount when you open the lock Remove the key from the lock 7 4 2 Down tube battery Before the battery is to be removed or inser...

Page 69: ...the drive system 7 4 3 1 Removing the saddle tube battery Open the battery lock with the key Remove the key from the lock Swivel the saddle tube battery to the side out of the frame Remove the saddle...

Page 70: ...fire or burns to the hands Never use the charger on a highly flammable surface e g paper carpet etc Never cover the charger during the charging process Electric shock caused by penetration by water I...

Page 71: ...aged batteries The safety electronics on damaged or faulty batteries may fail The residual voltage can cause a short circuit The batteries may self ignite and explode If the battery becomes deformed o...

Page 72: ...to sleep mode for self protection The LEDs of the operating and charge status indicator do not light up Press the On Off button battery The battery s operating and charge status indicator indicates t...

Page 73: ...fter the last command The are three options for switching off the drive system manually 1 Display On Off key Press the On Off button display once The LEDs of the operating and charge status indicator...

Page 74: ...short circuit in the display Regularly check the position of the rubber cover on the USB port and adjust it as necessary 7 6 2 Removing and attaching the display Removing the display Turn the display...

Page 75: ...lay Place the display on the mount Turn the display 45 clockwise Figure 21 Attaching the display 1 Display 2 Rotation direction of the display 3 Mount 1 3 2 EN_034 11421_0 1_0 01_09 18_HERCULES BROSE_...

Page 76: ...all caused by strong acceleration If the pedals are pressed with a pushing aid activated the bicycle accelerates strongly This may result in a crash and injuries Never mount the bicycle with the pushi...

Page 77: ...ton The level of assistance is reduced 7 6 6 Switching journey information The displayed journey information can be changed and partially reset Press the info button repeatedly until the journey infor...

Page 78: ...e ride and making sure that the electric drive system functions properly The ideal pedalling frequency is between 40 and 60 revolutions per minute Select the appropriate gear with the gear shift shift...

Page 79: ...ation This can cause loss of control or a crash which may result in injuries Ride slowly and brake in good time Crash after cleaning servicing or repair After cleaning servicing or repairing the bicyc...

Page 80: ...longer pedals The drive system does not switch off when braking In order to achieve optimum braking results do not pedal while braking 7 8 1 Using the brake Pull the brake levers until the desired spe...

Page 81: ...he drive is absorbed by the suspension system and reduced by up to 50 In these cases it is recommendable to close the suspension fork The fork lock may be situated directly on the fork or on the handl...

Page 82: ...ng for rim wear once a week Checking the tyre pressure once a week Checking for brake wear once a month Checking the electrical cables and Bowden cables for damage and to make sure they are fully func...

Page 83: ...ve system is activated unintentionally Remove the battery before cleaning CAUTION Fire and explosion caused by penetration by water The battery is only protected from simple spray water Penetration by...

Page 84: ...ay result in a crash and injuries Never apply care products or oil to the brake disks or brake pads or the braking surfaces on the rims After cleaning servicing or repair carry out a few test brake ap...

Page 85: ...rims with every second brake lining replacement Check the tension of the spokes Crash and falling caused by unintentional activation There is a risk of injury if the drive system is activated unintent...

Page 86: ...service until the cables have been replaced Check all electrical cables and cables to make sure they are fully functional 8 2 4 Gear shift Check the gear shift and the shifter or the twist grip setti...

Page 87: ...Checking the chain and belt tension Excessive chain tension increases wear If the chain tension is too low there is a risk that the chain will slip off the chain wheels Check the chain tension once a...

Page 88: ...st dealer carry out six monthly basic cleaning of the bicycle preferably at the same time as the stipulated servicing work CAUTION CAUTION During basic cleaning the HERCULES specialist dealer inspects...

Page 89: ...cycle have been selected carefully and to matched to each other Only original parts must be used for maintenance and repair The constantly updated lists of approved accessories and parts are available...

Page 90: ...ase comes loose This will result in a crash and injuries The front wheel quick release lever and the brake disk must be situated on opposite sides Crash caused by incorrectly set clamping force Excess...

Page 91: ...osition into the middle and has to be pressed with the fingers or base of the thumb from the middle point onwards 8 4 2 1 Clamping the quick release Hold the open clamping lever Fasten the setting nut...

Page 92: ...and or if it is too loose its clamping force will need to be readjusted Open the clamping lever completely Unfasten the setting nut a little Clamp the clamping lever If the clamping lever is not yet i...

Page 93: ...ting instructions for the bicycle pump must be adhered to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the process The ty...

Page 94: ...nut around four turns Carefully apply the bicycle pump so that the valve insert is not bent Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adj...

Page 95: ...to Unscrew and remove the valve cap Connect the bicycle pump Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adjusted as per the data Data shee...

Page 96: ...ift after each adjustment 8 4 4 1 Cable operated gear shift single cable For a smooth gear shift set the adjusting sleeves on the gear shift housing Figure 28 Adjusting sleeve 1 for the single cable c...

Page 97: ...ement 8 4 7 Setting the lamp The lamp must be set so that its light beam meets the road 10 m in front of the bicycle 8 4 8 Repair by the specialist dealer Special knowledge and tools are required for...

Page 98: ...oes not start up remove the battery Insert the battery Start the drive system If the drive system does not start up remove the battery Clean all the contacts with a soft cloth Insert the battery Start...

Page 99: ...ES specialist dealer Fire and explosion due to faulty batteries The safety electronics on damaged or faulty batteries may fail The residual voltage can cause a short circuit The batteries may self ign...

Page 100: ...ealer Error Remedy 10 Charge the battery 12 Charge the battery 24 Incorrect charger Use the supplied charger for charging 40 41 44 Overcurrent detected and motor overheating Relieve the motor with red...

Page 101: ...ponents are matched to the pannier rack and provide sufficient stability due to special transmission of force Description Article number Protective cover for electrical components 080 41000 ff Pannier...

Page 102: ...The child may crush his her fingers on exposed springs or open mechanical parts of the saddle or the seat post Never install saddles with exposed springs if a child seat is being used Never install s...

Page 103: ...e HERCULES specialist dealer in order to maintain operational and product safety When installing a child seat the HERCULES specialist dealer makes sure that the seat and the fastening mechanism for th...

Page 104: ...be observed The legal regulations on use of bicycle trailers must be observed Only use type approved coupling systems CAUTION NOTICE The HERCULES specialist dealer will advise you on the choice of ri...

Page 105: ...water or allow them to come into contact with water Faulty batteries are hazardous goods Dispose of faulty batteries properly and as quickly as possible Store in a dry place until disposal Never store...

Page 106: ...e environment are adhered to when recycling the product and or the battery Never dismantle the bicycle the battery or the charger for disposal The bicycle the display the unopened and undamaged batter...

Page 107: ...following standards were applied EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and reduction EN ISO 4210 2 2015 Cycles Safety requirements for bicycles Part 2 Requ...

Page 108: ...onsole 40 Figure 15 Detailed view of the seat post examples of the minimum insertion depth marking 50 Figure 16 Determining the saddle height 51 Figure 17 Seat post quick release in the final position...

Page 109: ...message see System message 97 Fork lock 25 Fork 26 Fork end 26 Frame number 1 Frame 24 Front wheel brake 28 braking 78 Front wheel see Wheel G Gear shift twist grip checking 84 Gear shift maintaining...

Page 110: ...tem message 39 understanding 97 System setting 38 changeable 38 T Transportation 41 Transporting see Transportation Type number 1 19 Tyre pressure 1 Tyre size 1 Tyre 26 replacing 95 Tyres checking 83...

Page 111: ...2 50739 K ln Germany Translation Tanner Translations GmbH Co Markenstra e 7 40227 D sseldorf Germany Operating instructions 034 11421_1 0_11 10 2017 EN_034 11421_0 1_0 01_09 18_HERCULES BROSE_CS_COVER...

Page 112: ...ngericher Stra e 2 50739 K ln Germany Tel 49 4471 18735 0 Fax 49 4471 18735 29 E mail info hercules bikes de YOUR HERCULES SPECIALIST DEALER EN_034 11421_0 1_0 01_09 18_HERCULES BROSE_CS_COVER book Pa...

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