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iv • COATS H.I.T. 5000 Changer

Safety

Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or
death to operator or bystander or damage to prop-
erty. Do not operate this machine until you read
and understand all the dangers, warnings and cau-
tions in this manual. For additional copies of either,
or further information, contact:

Hennessy Industries, Inc.

1601 J.P. Hennessy Drive
LaVergne, TN  37086-3565
(615) 641-7533 or (800) 688-6359
www.ammcoats.com

Operator Protective

Equipment

Personal protective equipment helps make tire serv-

icing safer. However, equipment does not take the
place of safe operating practices. Always wear durable
work clothing during tire service activity. Loose fitting
clothing should be avoided. Tight fitting leather gloves
are recommended to protect operator’s hands when
handling worn tires and wheels. Sturdy leather work
shoes with steel toes and oil resistant soles should be
used by tire service personnel to help prevent injury in
typical shop activities. Eye protection is essential dur-
ing tire service activity. Safety glasses with side
shields, goggles, or face shields are acceptable. Back
belts provide support during lifting activities and are
also helpful in providing operator protection.
Consideration should also be given to the use of hear-
ing protection if tire service activity is performed in an
enclosed area, or if noise levels are high.

Definitions of Hazard

Levels

Identify the hazard levels used in this manual with

the following definitions and signal words:

DANGER

Watch for this symbol:

It Means: Immediate hazards, which will result in

severe personal injury or death.

WARNING

Watch for this symbol:

It Means: Hazards or unsafe practices, which could

result in severe personal injury or death.

CAUTION

Watch for this symbol:

It Means: Hazards or unsafe practices, which may

result in minor personal injury or product or property
damage.

Watch for this symbol! It means BE ALERT! Your

safety, or the safety of others, is involved!

CAUTION

WARNING

DANGER

WARNING

WARNING

Read entire manual
before assembling,
installing, operating,
or servicing this
equipment.

Summary of Contents for Coats HIT 5000

Page 1: ...utomotive Service Equipment and Tools Revision 01 02 H I T 5000 TRUCKTIRE CHANGER Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions...

Page 2: ...ii COATS H I T 5000 Changer Safety...

Page 3: ...trical Installation vi Principal Operating Parts Specificatons 1 Wheel Clamping 2 Tubeless Duplex and Supersingle Tires Bead Loosening 3 Demounting 3 4 Mounting 4 Wheels with Lock Rings Bead Loosening...

Page 4: ...sonnel to help prevent injury in typical shop activities Eye protection is essential dur ing tire service activity Safety glasses with side shields goggles or face shields are acceptable Back belts pr...

Page 5: ...before rotating the tire when demounting or mounting to avoid damage to the tire beads Inflation ALWAYS follow all applicable Local State and Federal Codes Rules and Regulations such as the Federal O...

Page 6: ...ly level and smooth floor prefer ably concrete Important Read this operators manual thoroughly before attempting to change any tires Also actuate the controls several times to become familiar with the...

Page 7: ...l Operating Parts Specifications Working Area 10 Foot Wide x 10Foot Long x 8 Foot Height Weight 1 400 Pounds Handles Tires Truck 16 Inches to 24 5 Inches Tube type and Tubeless Grader Industrial and F...

Page 8: ...e chuck until one of the jaw clamps is in the 12 o clock position 3 Open the jaw clamps slightly larger than the open ing you are clamping then move the jaw clamps up or down to the approximate center...

Page 9: ...contact the rim 7 Move the bead loosening disc to the rear of the tire and repeat the steps above to loosen the rear bead Note Tire lubricant is very important in the demount ing and mounting process...

Page 10: ...im as shown DO NOT CONTACT THE RIM 4 Securely clamp the vise grip to the rim edge at a position to the left of the combo tool Rotate the chuck clockwise until the vise grip hooks the inner bead and li...

Page 11: ...advance the disc to push the tire about half way off the wheel Push the valve stem inside the wheel then finish pushing the tire off the wheel The tube will be damaged if the operator fails to push t...

Page 12: ...isc into the sidewall until the bead is loosened 4 Continue to rotate the tire and apply a liberal amount of lube to the bead and the rim 5 Move the bead loosening tool to the inner bead and repeat th...

Page 13: ...mount a tire Liberally lube each bead and rim edge while the bead loosener disc holds the bead away from the rim FAILURE TO APPLY LUBE COULD RESULT IN DAMAGE TO THE TIRE BEADS Mounting 1 Lube both be...

Page 14: ...toward the wheel slightly This will relieve some of the pressure on the bead thus avoiding any damage which might occur from over stretching the bead Tire failure under pressure can be hazardous Place...

Page 15: ...h 3 Using a grease gun and chassis grease lubricate the disk shaft on the bead roller tube once every month 4 Grease chain and check the tension once every month and adjust if necessary 5 Check hydrau...

Page 16: ...s and accessories manufactured by the COATS Company will be warranted as stated above and this warranty shall not apply to the tire changer or any parts thereof if parts and accessories not manufactur...

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