Helm HM1520 Instruction Manual Download Page 34 | Manualshive

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Chapter

5

System
Trouble-
shooting
Guide

Make sure three position

switch is in top (ON) position.
(See diagram page 1-3)

HT-400 Sensor Ohm Readings

Green-Black. . . . . . . . . . . . . . . . . . . . . 350 ohms

Red-White . . . . . . . . . . . . . . . . . . . . . . 350 ohms

All other color combinations . . . . . . . . . 266 ohms

All colors to Ground. . . . . . . . . . . . . . . . open

Shield to Ground . . . . . . . . . . . . . . . . . . open

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Summary of Contents for HM1520

Page 1: ...Strain Gage Input Module Model HM1520 Instruction Manual Revised 9 21 2008...

Page 2: ...ibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company or Helm Instrument Company with respect to use of information circuits eq...

Page 3: ...r Questions or Comments on this Manual P 6 Chapter 1 1 1 Trend Components 1 1 Strain Gain Transducer Operation 1 1 Features 1 1 Hardware Overview 1 2 Hardware Features 1 3 Chapter 2 2 1 Getting Starte...

Page 4: ...annel systems 4 3 Step 5 Set Capacity Alarms 4 3 Step 6 Set Minimum Low Alarm 4 4 Step 7 Set Sample Count 4 5 Step 8 Set Trend Alarms 4 6 Set High and Low Trend Alarm Channel 1 4 6 Set High and Low Tr...

Page 5: ...Table of Contents StrainGage Load Module User Manual Appendix Specifications Appendix A Ladder Program Appendix B Setting Up HM1520 Module for CompactLogix Appendix C...

Page 6: ...ation control system that used Allen Bradley small logic controllers You should have a basic understanding of SLC 500 products You should understand electronic process control and be able to interpret...

Page 7: ...mines the channel configuration and the channel status word and explains how the module uses configuration data and generates status during operation 4 Ladder Programming Examples Gives an example of...

Page 8: ...icroLogix 1500 Processor Installation Instructions 1764 IN002A ML P Selecting Discrete Input Output Modules Compact Discrete Input Output Modules Technical Data 1769 2 1 View power usage of expansion...

Page 9: ...n your ladder program Data Word A 16 bit integer that represent the value of the analog input channel The channel data word is valid only when the channel is enabled Gain Amplification of an input sig...

Page 10: ...Mode Status condition of monitor typically enables during die setup Machine capacity alarms are enabled On resolver based systems press curve alarm can be enabled This mode is also used during machine...

Page 11: ...ts provide sequential steps or hierarchical information Product Support Contact your Helm representative or call Helm direct at 419 893 4356 sales and order support product technical training warranty...

Page 12: ...ule is attached to the controller or to an adjacent I O module on the din rail The system is comprised of two parts the input module and two Helm Strain gage based sensors Strain Gain Transducer Opera...

Page 13: ...requires manual and user programmable setup The StrainGage module receives and stores digitally converted analog data into its image table for retrieval by processor The module supports connections fr...

Page 14: ...n turns Auto Zero off 1 and 5 Channel Gain Potentiometer Used to set calibration numbers Set three position switch to CAL setting 4 Recorder Output Jacks for analog or track output of sensor data One...

Page 15: ...ach step It also references other SLC documentation that may be helpful if you are unfamiliar with programming techniques or system installation requirements If you have any questions or are unfamilia...

Page 16: ...channel on the module can receive input signals from strain gage based sensors The module converts the analog values directly into digital values Sensor Wiring The sensors are wired to the modules usi...

Page 17: ...ode CH 1 2 O e 0 1 Bit Peak Mode CH 1 2 O e 0 2 Bit Monitor Parts Mode Bit O e 0 3 Bit Alarm Reset CH 1 2 O e 0 4 Bit Reverse Load CH 1 2 O e 0 5 Bit Low Alarm Inhibit CH 1 2 O e 0 6 Bit Reserved O e...

Page 18: ...r Word O e 3 Integer value of high capacity alarm setting Range 0 to 9999 A value of 0 disables alarm Minimum Load Alarm Setting Channel 2 Integer Word O e 4 Integer value of low capacity alarm settin...

Page 19: ...Bit I e 0 5 Bit Channel 2 Trend High Alarm Bit I e 0 6 Bit Channel 2 Trend Low Alarm Bit I e 0 7 Bit Learn Cycle Indicator Bit I e 0 9 Integer Channel 1 Load Value I e 1 Integer Channel 2 Load Value I...

Page 20: ...t of deviation of sample is stored at integer word I e 6 Channel 1 Load Value I e 1 Integer word represents peak load on channel 1 for current machine cycle If Reverse Bit O e 0 5 is on 1 value is rev...

Page 21: ...tting N10 13 Integer Channel 2 Low Capacity Alarm Setting N10 14 Integer Scale N10 15 Bit Channel 1 High Capacity Alarm N10 16 0 Bit Channel 1 Low Capacity Alarm N10 16 1 Bit Channel 2 High Capacity A...

Page 22: ...on the inside panel of the module Step 1 Set the Run mode bit to Bypass From your operator interface put the tonnage module into bypass mode Both the setup and run lights on the tonnage module should...

Page 23: ...tion This setting is based off of one channel It represents the maximum allowable load or tonnage from one sensor location Integer N10 14 should be set from your operator interface Rung 3 21 CH S 1 2...

Page 24: ...68 300 75 350 87 400 100 450 112 500 125 800 200 1000 250 1200 300 Chapter 4 Step 5 Set Capacity Alarms This value is a discrete load tonnage value not a percentage NOTE Although the range of values...

Page 25: ...e is 0 to 9999 A value of 0 disables Minimum Low Alarm Use a value here that represents a minimum load tonnage that is acceptable for the process Use this alarm setting when running in Peak Mode to al...

Page 26: ...arts mode bit from ON to OFF the sample value is cleared During normal operations Monitor Parts mode is enabled when beginning a process run If the process varies due to change in material thickness f...

Page 27: ...es place Example Monitor Parts mode is enabled with a sample count of 4 and high and low Trend Alarms set at 10 The load generated on the next 4 machine cycles is averaged to obtain the sample value f...

Page 28: ...ly during machine setup operations Rung 3 3 PANELVIEW CH S 1 2 MODE MODULE BUTTON PEAK MODE PEAK BIT N10 20 O 4 4 2 Monitor Parts Mode When Monitor Parts Mode bit is turned ON the sample is calculated...

Page 29: ...N10 16 L 0 0 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 9 CH1 LOW CH1 LOW CAPACITY CAPACITY ALARM BIT ALARM I 4 N10 16 L 1 1 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 10 CH2 HIGH CH2 HIGH CAPACI...

Page 30: ...6 L 11 Rung 3 13 CH1 LOW CH1 LOW TREND TREND ALARM BIT ALARM I 4 N10 16 L 5 5 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 14 CH2 HIGH CH2 HIGH TREND TREND ALARM BIT ALARM I 4 N10 16 L 6 6 CH S 1 2 MO...

Page 31: ...Top Stop bit Rung 2 13 CAUSES EITHER E STOP OR TOP STOP RELAY TO DROP OUT WHEN THERE IS A TONNAGE FAULT CH S 1 2 E STOP OR MODULE TOP STOP ALARM BIT RELAY N10 16 O 2 11 0 NOTE Customer mapped in outpu...

Page 32: ...NHIBIT INDICATOR N10 16 L NOTE Use N10 21 8 when using Helm s resolver module and Helm s press in motion ladder logic 10 or use customer s own press in motion bit Rung 2 1 PANELVIEW AND CH S 1 2 MODUL...

Page 33: ...0 High Lim 220 OR Rung 2 7 prox probe or rotary ch s 1 2 cam input cam bit I 4 N10 21 0 0 Note Customer mapped in input Input for the Look Window can be obtained from a rotary cam limit switch proxim...

Page 34: ...e Make sure three position switch is in top ON position See diagram page 1 3 HT 400 Sensor Ohm Readings Green Black 350 ohms Red White 350 ohms All other color combinations 266 ohms All colors to Grou...

Page 35: ...move slug and cable short Intermittent sensor overload condition Intermittent press parallelism Check press press or die damage collar linkage or other Check for broken shear in die Check for slug bui...

Page 36: ...ce alarm fired No alarm None No Yes Yes Correct problem run press Remove slug and press or die damage collar linkage or other Check for broken shear in die Check for slug build up Alarm does reset wit...

Page 37: ...of unit Contacts open during power Yes Remove jumper Run press a no alarm condition and contacts closed during Relay should be energized No No No Is relay jumped out at press controls Replace relay du...

Page 38: ...Out of problem Correct deformed shear collar Check for broken or Broken wear collar Replace deformed shear collar Check for broken or Broken wear collar Replace Tonnage readings HIGH on adjacent corne...

Page 39: ...5 System Trouble shooting Guide contd None Check for press problem Yes Correct problem Correct problem Correct problem Yes None Yes in stock Check for variation problem Check for die Erratic readings...

Page 40: ...tion 500 VDC continuous between inputs and chassis ground and between inputs and backplane LED Indicators 6 LED s for alarm status Module ID Code 3535 Recommended Cable Strain Gage Cable Helm part num...

Page 41: ...Ex 2 tonnage modules 2 files each with a different integer table and different I O addresses Note 1 For 2 channel system use ladder in sections 2 4 2 For 4 channel system use ladder in sections 3 and...

Page 42: ...on bit N12 0 N10 21 4 0 b If you have your own press in motion bit Rung 2 1 customer press in press in motion bit motion bit N7 0 N10 21 0 0 2 Resolver or a rotary cam or prox probe a If using resolve...

Page 43: ...4 cam bit N11 21 0 NOTE Make sure prox probe or rotary cam is on between 90 to 220 3 Top Stop or E Stop a 2 CH system modify rung 2 13 Appendix B Section 2 for where your top stop or e stop relay is...

Page 44: ...21 C5 5 N10 10 U 0 DN 10 Rung 2 3 SETS UP CAM WINDOW FOR TONNAGE MODULE PANELVIEW AND CH S 1 2 MODULE CAM CYCLE BIT LIM N10 21 LIMIT TEST Low Lim 600 0 Test N153 0 0 NOTE CENTERS SIGNITURE IN LOOKWIN...

Page 45: ...5 DN Preset 4 Accum 1 Rung 3 2 PANELVIEW LOW ALARM press in INHIBIT motion bit INDICATOR N10 21 C5 5 N10 16 U 0 DN 10 Rung 3 3 SETS UP CAM WINDOW FOR TONNAGE MODULE PANELVIEW AND CH S 1 2 MODULE CAM...

Page 46: ...ource N10 17 4 Dest C5 5 PRE 4 Rung 3 9 COPIES SCALE INFORMATION FROM CH S 1 2 TONNAGE MODULE 1 INTO CH S 3 4 TONNAGE MODULE 2 MOV MOVE Source N10 15 1000 Dest N11 15 1000 Rung 3 27 DROPS OUT RELAY WH...

Page 47: ...1 2 MODE MODULE BUTTON PEAK MODE PEAK BIT N10 20 O 2 4 2 Rung 3 4 PANELVIEW MODE CH S 1 2 BUTTON MODULE MONITOR MONITOR PARTS PARTS BIT N10 20 O 2 5 3 Rung 3 5 PANELVIEW CH S 1 2 CH S 1 2 REVERSE MOD...

Page 48: ...BIT ALARM I 2 N10 16 L 0 0 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 12 CH1 LOW CH1 LOW CAPACITY CAPACITY ALARM BIT ALARM I 2 N10 16 L 1 1 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 13 CH2 HIGH C...

Page 49: ...E ALARM BIT N10 16 L 11 Rung 3 17 CH2 HIGH CH2 HIGH TREND TREND ALARM BIT ALARM I 2 N10 16 L 6 6 CH S 1 2 MODULE ALARM BIT N10 16 L 11 Rung 3 18 CH2 LOW CH2 LOW TREND TREND ALARM BIT ALARM I 2 N10 16...

Page 50: ...N10 16 U 3 Rung 3 21 PANELVIEW TONNAGE CH S 1 2 FAULT MODULE RESET ALARM BUTTON RESET BIT N10 21 O 2 7 4 Rung 3 22 PANELVIEW ALARM RESET MODULE 1 BUTTON ALARM BIT N10 21 N10 16 c U 7 11 Rung 3 23 CH S...

Page 51: ...OV MOVE Source N10 13 0 Dest O 2 5 0 Rung 3 28 CH 1 TREND DEVIATION IN PERCENT MOV MOVE Source I 2 3 0 Dest N10 1 0 Rung 3 29 CH 2 TREND DEVIATION IN PERCENT MOV MOVE Source I 2 4 0 Dest N10 2 0 Rung...

Page 52: ...2 1 0 Dest N10 8 0 Rung 3 33 DISPLAYS CAL NUMBER FOR CHANNEL 1 ON PANELVIEW MOV MOVE Source I 2 1 0 Dest N10 22 0 Rung 3 34 DISPLAYS PEAK TONNAGE FOR CHANNEL 2 AS LONG AS MODULE IS NOT IN SETUP MODE P...

Page 53: ...ANELVIEW SAMPLE ENTRY COUNT N10 18 O 2 0 8 Rung 3 39 D1 BIT OF PANELVIEW SAMPLE ENTRY COUNT N10 18 O 2 1 9 Rung 3 40 D2 BIT OF PANELVIEW SAMPLE ENTRY COUNT N10 18 O 2 2 10 Rung 3 41 D3 BIT OF PANELVIE...

Page 54: ...Tags for RSLogix 5000 INPUT IMAGE DATA TAGS Data Tags Local x I Data Type Bit Description Data 0 BIT 0 1 2 3 4 5 6 7 8 9 Channel 1 High Capacity Alarm Indication Bit Channel 1 Low Capacity Alarm Indi...

Page 55: ...Count D1 Bit Sample Count D2 Bit Sample Count D3 Bit Sample Count D4 Bit Data 1 INT Set Scale Value Data 2 INT Set Channel 1 Low Capacity Alarm Value Data 3 INT Set Channel 1 High Capacity Alarm Valu...

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