Hellenbrand H-151 Series Owner'S Manual Download Page 1

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Owner’s Manual

Manufactured by:

HELLENBRAND, INC.

404 Moravian Valley Road

Waunakee, Wisconsin 53597-2509

Web: www.hellenbrand.com • Email: [email protected]

Water Management System - Patent Pending

800396 Rev B

10/17/17-LBRY

Summary of Contents for H-151 Series

Page 1: ...l Manufactured by HELLENBRAND INC 404 Moravian Valley Road Waunakee Wisconsin 53597 2509 Web www hellenbrand com Email info hellenbrand com Water Management System Patent Pending 800396 Rev B 10 17 17...

Page 2: ...e dealer who installed this system TABLE OF CONTENTS Job Specification Sheet 3 Soft Water Basics 4 Pre Installation Check List 5 Installation Instructions 6 7 Programming 8 19 Water Softener Disinfect...

Page 3: ...old _______ Toilets _______ All Cold _______ Other ________________________________________________________________________________________ INSTALLATION DATE __________________________________________...

Page 4: ...filtering action of the exchange media Backwashing also loosens and fluffs up the bed of exchange media to insure that during regeneration the brine solution will come into contact with all the media...

Page 5: ...tion of existing plumbing must be free from lime and iron build up Piping that is built up heavily with lime and or iron must be replaced If piping is blocked with iron additional equipment must be in...

Page 6: ...y to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degre...

Page 7: ...an alternator there is not an option to program OFF for reserve as this would cause regeneration on calendar day override defeating purpose of twin alternating system An added benefit of the alternat...

Page 8: ...ycle to run its full course While the rinse cycle is finishing this would be a good time to load your brine tank with salt If utilizing brine recovery manually add full volume of water to brine tank f...

Page 9: ...the number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allow able range from 1 to 28 a regeneration initiation...

Page 10: ...dictate adjustments This should only be done from the recommendation of a water conditioning professional The following chart shows the upper and lower limits of each cycle Cycle Options Units Lower U...

Page 11: ...gallon capacity will be automatically calculated and reserve capacity will be automati cally estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step...

Page 12: ...o step 11S or other selection for relay settings or 20S if OFF selected STEP 10S RELAY 1 TIME TRIGGER STEP 11S RELAY 1 SET POINT 10 MIN SET SET RELAY 1 DURATION 3 00MIN STEP 12S SET RELAY 1 GALLONS TR...

Page 13: ...ET BOTH STEP 21S SCHEDULED SERVICE SET 0 25 STEP 22S SCHEDULED SERVICE SET 80000 STEP 23S YR GAL RETURN TO NORMAL MODE RELAY 1 SET POINT SET 1 GAL STEP 17S RELAY 1 DURATION SET 0 01 MIN STEP 18S RELAY...

Page 14: ...d on that day Continue to press the button to show the volume of water treated for the last 63 days If a regeneration occurred on the day the letter R will also be displayed This display will show das...

Page 15: ...4VH Press REGEN to return to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not in...

Page 16: ...SET STEP 3CS OFF ALTERNATOR SYSTEM SET VALVE TYPE ALT A ALTERNATOR SYSTEM SET STEP 4CS STEP 5CS REFRESH RINSE SET TYPE MIN STEP 4CS Twin Alternating System Allows automatic alternation between two uni...

Page 17: ...ct Reclaim for 1 Reclaim Event Reclaim 2x for 2 reclaim events and Reclaim 3x for 3 reclaim events Separate Source Allows Auxiliary MAV to switch positions before the start of regenera tion and to swi...

Page 18: ...done to provide settings that optimize salt savings without sacrificing capacity H151 Super HP Software REV P101 P100 11 defines start of regeneration as any mode that is not fill or softening H151 H...

Page 19: ...ss REGEN to return to previous step STEP 19CS Press the or buttons until selection of fifth cycle appears in upper left corner Press NEXT to go to Step 20CS Press REGEN to return to previous step STEP...

Page 20: ...er when it freezes If your softener is equipped with an optional bottom drain on the mineral tank you will have to follow all of the same proce dures with the exception of the need for compressed air...

Page 21: ...n seated and snapped into place on backplate wires outside of guides on backplate can impede drive bracket from correct position C2 Check PC board is seated on posts and snapped into place on drive br...

Page 22: ...ash controller B Faulty distributor tube assembly B Check distributor tube assembly for cracks or holes C Air in water supply system C 1 Check for leaks in brine lines fittings or air check Repair or...

Page 23: ...d circuit board 16 No softening or filtering display A Bypass valve in bypass position A Put bypass valve in service position when water is flowing B Meter connection disconnected B Connect meter to P...

Page 24: ...heet for amount 6 Underbedding 20 Flint 100983 See Spec Sheet for amount 7 1 2 Brine line 6 102674 7 15 18x40 3 8 474 SBV 5 Grid 1 104418 18x40 3 8 474 SBV 8 Grid 1 104420 24x41 3 8 474 SBV 6 Grid 1 1...

Page 25: ...e Clip 5 105967 Meter Retaining Clip 6 101784 1 5 Meter Housing DRAWING NO ORDER NO DESCRIPTION 1 5 Meter Assembly p n 102049 1 0 Meter Assembly Less Fittings p n 108566 1 0 Meter Assembly Noryl plast...

Page 26: ...Drive Gear Cover 1 7 Relay Kit Options 1 103724 PCM Relay Installed 103723 PCM Relay Kit 103730 Pigtail Relay Installed 103729 Pigtail Relay Kit Not Shown 101880 Auxiliary Switch Kit 1 Not Shown 1028...

Page 27: ...347 1 9 108620 O Ring 328 for Valve Bodies w NPT Threads 1 10 109528 H151 NPT Valve Body Gen 2 1 11 109529 Test Port Plug 1 4 NPT 2 12 101489 Top Baffle Diffuser 1 5 50MM 1 QUANTITY DRAWING NO ORDER...

Page 28: ...y assuring the o rings engages the bore in the main body Install tighten the 4 1 4 20 screws The lower injector o ring engages the ID of the injector tube which may push the injector out of position w...

Page 29: ...itting 1 Straight Figure 18 Figure 19 Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 3 4 1 101414 Locking Clip 1 2 101159 H151 DLFC...

Page 30: ...30 2 Backwash Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM SERVICE 1 Service Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM BACKWASH...

Page 31: ...Drain TOT Distributor Regenerant Draw 3 Draw Inlet Outlet Drain TOT Distributor Regenerant Draw Injector Feed Water From Inlet Regenerant Mix Enters Top Of Tank Section Through Injector FLOW DIAGRAM...

Page 32: ...32 FLOW DIAGRAM FILL 5 Fill Inlet Outlet Drain TOT Distributor Regenerant Draw...

Page 33: ...tely when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when gallons capacity reaches 0 Immediate oFF Reserve capacity not automa...

Page 34: ...cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign...

Page 35: ...h air Both pieces have smaller diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be...

Page 36: ...36 INJECTOR FLOW RATE GRAPHS VIOLET ORDER NO TBD US Units WHITE ORDER NO 101812 US Units RED ORDER NO 101811 US Units BLUE ORDER NO 101813 US Units...

Page 37: ...37 INJECTOR FLOW RATE GRAPHS YELLOW ORDER NO 101814 US Units ORANGE ORDER NO 101816 US Units GREEN ORDER NO 101815 US Units GREY ORDER NO 109741 US Units...

Page 38: ...778 91 704 114 630 114 630 137 556 137 556 Medium Salt 2800 grains lb 56 000 84 000 112 000 140 000 140 000 168 000 168 000 High Salt 2133 grains lb 63 990 95 985 127 980 159 975 159 975 191 970 191 9...

Page 39: ...ins lb 160 482 183 408 206 334 229 260 229 260 343 890 Medium Salt 2800 grains lb 196 000 224 000 252 000 280 000 280 000 420 000 High Salt 2133 grains lb 223 965 255 960 287 955 319 950 319 950 479 9...

Page 40: ...valid warranty claims against Hellenbrand THIS WARRANTY DOES NOT COVER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration inst...

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