HEINKEL Tourist Owner'S Manual Download Page 30 | Manualshive

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When replacing the rear body cowling, take care to connect the stop light cable to the

correct connectors.

Note!

When fastening the frame–retaining bolts, make quite sure that the cables for the braking

and tail lights are not trapped under the frame

(danger of short–circuiting).

After washing, the brake joints, centre stand and all moving parts should be greased. Use a

grease gun to grease the nipples (see Lubricating Schedule). Use a proprietary polish for the

enamelled and chromium–plated parts.

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Summary of Contents for Tourist

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Page 3: ...ns set out overleaf we undertake to guarantee HEINKEL 175 cc TOURIST MOTOR SCOOTER Chassis No Engine No supplied to ERNST HEINKEL AKTIENGESELLSCHAET Stuttgart Zuffenhausen Place Date Stamp and signatu...

Page 4: ...omes effective only after this counterfoil is received The HEINKEL TOURIST was licensed on the Date for Mr Mrs Miss Name Address Date of birth Profession Purpose for which the vehicle is intended Your...

Page 5: ...parking light b bright and dipped light incl speedometer lighting c setting of headlamp d stopping and braking light e horn f starter and magneto incl battery charging light g battery charge situation...

Page 6: ...have the Scooter exchanged for another or to obtain a price reduction unless the Supplier be unable to remedy the cause for complaint 5 It s not guaranteed that direct or indirect damage will be made...

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Page 8: ...lly the Instruction Manual and to follow it accordingly In it you will find many useful hints and if you follow them you will be saved a great deal of trouble Please give your special attention to the...

Page 9: ...Dealer who sold you this Scooter will readily give you the personal service which goes with it Wherever you see the HEINKEL Service Sign your Tourist Scooter will get careful attention At these Servi...

Page 10: ...Service checks are free of charge only materials have to be paid for Subsequent checks up to 6 000 miles will be carried out at a specially reduced rate The life and trouble free service given by your...

Page 11: ...6 When the seat is opened the engine and chassis numbers are located as shown engine number chassis number dipstick model plate...

Page 12: ...he steering lock key can only be replaced if you quote the key number Therefore enter your key number in this booklet Number of steering lock key i e number indicated on key head Engine number Chassis...

Page 13: ...4 cc Compression ratio 1 7 4 Valve arrangement overhead valves Valve clearance when engine cold inlet 0 15 mm exhaust 0 20 mm Lubrication system oil bath centrifugal lubrication Cooling system blower...

Page 14: ...mm 20 mm Main jet 80 85 Idling jet 25 35 Needle jet 2701 2 66 Position of needle 3 3 Jet needle with cone 15 X 1 95 0 Float chamber insert No 3 Air screw two turns open one turn open set to best idlin...

Page 15: ...18 05 1 20 50 1 2nd gear 10 60 1 12 02 1 3rd gear 7 10 1 8 06 1 4th gear 5 13 1 5 83 1 Power transmission Engine Gearbox endless 3 8 pitch chain 56 links Power transmission Gearbox Rear wheel 1 2 x 5...

Page 16: ...shell handlebar unit with incorporated speedometer and twist grip controls Brakes internally expanding shoe brakes drum diameter 140 mm 5 1 2 width 25 mm 1 Brake controls front wheel by hand lever rea...

Page 17: ...etary fuel at least 82 octane ROZ Lubricant see lubrication schedule on P 62 Fuel tank 11 3 liters of which 1 8 liters is reserve sufficient for approx 31 miles Oil capacity of engine 1 5 liters appro...

Page 18: ...tts and parking light 2 watts Tail and number plate lamp 5 watts Braking light 15 watts Charging light in speedometer 2 watts Lighting ignition and starting switch combined unit incorporated in front...

Page 19: ...light are switched on d push key in until resistance is felt ignition headlight tail light and speedo turn to the left meter light are switched on for dipping see dipper switch e withdraw key in middl...

Page 20: ...eadlight or oil temperature 6 Push button for horn 7 Dipper switch red push button for Main Beam signalling device 8 Clutch lever 9 Twist grip gear change control 10 Ignition lock 11 Fuse box 12 Brief...

Page 21: ...n upwards for dipped beam 5 a Dipper switch with Main Beam signaling device on left handlebar Turn downwards for dipped beam Turn upwards for main beam Red push button for Main Beam signaling device 6...

Page 22: ...speeds which should not be maintained over long periods but engine gearbox and rear wheel drive are best run in at varying speeds within these limits therefore open and close the throttle gradually Th...

Page 23: ...should come up to top mark on dipstick Check oil level frequently and never let level fall below bottom mark on dipstick Push dipstick home fully to measure oil level A complete oil filling is approx...

Page 24: ...ccupied sidecar 22 psi 36 psi 29 psi STARTING THE ENGINE Open fuel tap opened Once the small door on the right hand side of the body is the fuel tap is accessible The tap has three positions wing in v...

Page 25: ...in the ignition key red light comes on to operate starter and at the same time open the throttle slightly When the engine is warm Open throttle slightly and press in key to start Starting 1 Ignition...

Page 26: ...the clutch very gently by slowly releasing the lever Driving speed is controlled by the twist grip throttle control The 4 speed gearbox operates smoothly and easily Engage gears gently Do not force g...

Page 27: ...cause skidding The brakes should always be applied smoothly and progressively Locking of the wheels should be avoided Use both brakes together if possible Your TOURIST four stroke engine in contrast...

Page 28: ...e stand FOR THE SAKE OF RELIABILITY Check your vehicle before starting on a trip as follows 1 Make sure that the most important nuts bolts and screws on handlebars front fork wheels engine frame and c...

Page 29: ...the batteries Before cleaning remove the micronic filter The filter housing on the carburettor should be blocked with a piece of rag to prevent water getting into the carburettor Never use a high pre...

Page 30: ...g bolts make quite sure that the cables for the braking and tail lights are not trapped under the frame danger of short circuiting After washing the brake joints centre stand and all moving parts shou...

Page 31: ...round or Mobiloil AF in the summer SAE 40 and Mobiloil A in the winter SAE 30 During the running in period change the oil as follows 1st oil change at 310 miles 2nd oil change at 625 miles 3rd oil cha...

Page 32: ...Fill up with 21 2 23 4 pints of high grade oil Lubricating Schedule P 62 through the oil filler plug and close same Important The present day high duty oils are lubricants which are produced by the a...

Page 33: ...evel of oil in swing arm When the machine is level on the stand remove the filter screw on the rear swing arm cover Oil should run out lightly If the oil does not run out take the scooter off the stan...

Page 34: ...n as well as a cross section through the idling arrangement of the carburettor The carburettor is mounted on the engine feed pipe by means of a clip and a clip bolt The idling jet regulates the approx...

Page 35: ...jet F3 Pump piston F4 Valve disc F5 Spring G Pump jet needle G1 Cramp bow H Main jet H2 Jet cover I Idling jet I1 Idling jet return screw I2 Gasket K Idling air jet K1 Air regulating screw K3 Spring N...

Page 36: ...31 BING Carburettor Type 1 20 46 Needle Position...

Page 37: ...ng jet return screw 19 Lock nut 20 Air regulating screw 21 Adjuster screw 22 Stop spring 23 Pump jet cover 24 Gasket 25 Float chamber cover 27 Float 28 Float needle 29 Float needle seating 30 Gasket 3...

Page 38: ...33 PALLAS Carburettor Type 20 14 P...

Page 39: ...s conveyed to the mixing chamber The air necessary for combustion enters the carburettor through the air filter and is passed under the slide the fuel emerging from the pump needle jet is added and th...

Page 40: ...m the inflow of fuel is determined by the pump needle jet 10 and jet needle 8 The idling jet 17 fixed on the carburettor housing by the idling jet return screw 18 provides for correct quantity of fuel...

Page 41: ...n tarred roads it should last some 5000 miles On very dusty country roads a drop in the engine power might well be observed though after a substantially shorter distance Renew filter inserts every 500...

Page 42: ...cable is placed on the left hand engine housing cover Lifting the rear body cowling facilitates clutch adjustment Turn in the adjuster screw to increase clutch play Fig 8 If the adjustment of the Bowd...

Page 43: ...tective sleeves of the Bowden control cables should turn freely at the adjuster screws but without any play Then set twist grip gear control to 1st or 4th gear for this it is a good idea to put the sc...

Page 44: ...ing nut 3 prising actuating lever from the cam spindle and replacing one notch clockwise Replace nut 3 and make final adjustment by screw 2 The rear brake adjuster screw is located on the swing arm se...

Page 45: ...ed it is vital that several test brakings should be carried out after reassembly Only adjust the brakes as far as is necessary for the wheels to turn slightly without grinding however have no more cle...

Page 46: ...nd lighting system as the reliability of the engine depends on it Dismantling and reassembling should be done only at a HEINKEL or BOSCH Service workshop so as to avoid damage to crankshaft or dynamo...

Page 47: ...rease not oil c Removal of carbon deposits and checking of brushes Coil and Regulator require no further maintenance but it is advisable to check the cable connections from time to time to gain access...

Page 48: ...n the spark plug do so by hand using the spanner only for final tightening so as not to damage the thread Care must be taken to place the washer correctly on the plug do not secure the plug too tightl...

Page 49: ...eks the batteries should be discharged and then recharged Headlamp The built in headlamp is equipped with a BILUX bulb 12 volts 35 35 watts for the main beam and 12 volts 1 5 watts bulb for the parkin...

Page 50: ...ontrol cable at brake lever and lean the machine over on its right side until the footplate rests on the ground and loosen 4 cap nuts with the box spanner Then loosen the axle nuts until the washers c...

Page 51: ...late must be located correctly in the right hand front fork or at the first sharp braking the wheel will jam and the driver will fall Rear wheel Lean the machine on its right side and rest it on the f...

Page 52: ...d on Page 19 Changing the Tyres Since in our experience more strain is put on the rear tyre than on the front tyre it is advisable in the interests of even tyre wear to change over the front and rear...

Page 53: ...round Push the valve back into the dropbase rim and on the side opposite the valve push in the tyre bead This gives sufficient play on the valve side for the two tyre Ievers to be inserted at a fair...

Page 54: ...e are no creases and with the inner tube valve inserted at the side facing upwards Rub the repair spots with tale to prevent sticking to the cover Lay the wheel flat on the floor the valve pointing up...

Page 55: ...lower bead the upper bead is pushed into the drop base rim first on the side opposite the valve By kneeling on it the cover can be compressed and alternately to the right and left a further section o...

Page 56: ...inside the rim as prescribed by lifting up the wheel and letting it bounce on the ground After further pumping see P 19 and checking the tyre pressure the guide line on the tyre bead see Fig 20 should...

Page 57: ...To remove the fork take off the front mudguard These jobs should only be done at a HEINKEL Service Workshop which also ensures correct assembly Bowden cables You are advised to take care that all Bow...

Page 58: ...ng grease such as Mobilgrease NO 5 see Fig 22 Exhaust Once the retaining ring nut has been loosened the air duct can be turned approximately 90 so that the exhaust can be removed see Fig 23 Exhaust 1...

Page 59: ...ew times in 3rd gear so as to free the engine and opening and closing the throttle quickly two or three times Then use the starter with the throttle closed opening the throttle only a little when the...

Page 60: ...arking plug hole approx 20 30 cc of anti corrosion oil such as Mobil Kote 503 Operate starter briefly so that the engine turns over a few times then place piston at top dead centre with the valves clo...

Page 61: ...EHICLE OUT OF STORAGE Run the engine warm drain off anti corrosion oil and fill up with 1 5 litres of proprietary oil such as Mobiloil Special Carry out the next oil changes as prescribed in the Lubri...

Page 62: ...SCHEDULE Maximum Axle Loading 275 Ibs Maximum Axle Loading 528 Ibs Dead weight of scooter ready for drive 343 Ibs with one driver and one pillion rider up 330 Ibs luggage 97 lbs Total admissible weig...

Page 63: ...58 FUEL CONSUMPTION DIAGRAM 0 10 20 30 40 50 60 70 80 90 100 6 5 4 3 2 1 Consimption litres per 100 km Speed in km hr Average Consumption...

Page 64: ...egular intervals the setting of your scooter s headlamp should be checked and if need be adjusted This will give you proper lighting of the roadway increases your riding safety and avoids endangering...

Page 65: ...t the cross on the wall is in the centre of the area lighted Testing the dipper light Switch over to dipped light the top limit of the cone of light should be at least 2 ins below the cross For adjust...

Page 66: ...x x x x x x 1200 10 Test Iights and electric horn x x x x x x x 1200 11 Check valve tappet clearance x x x 2800 12 Remove cooling ducts and clean cylinder fins x x 2800 13 Check clutch play x x x x x...

Page 67: ...te change Drain and refill Dismantle and grease bearings Dismantle and grease bearings Service at miles Type of lubricant to be used and subsequently every miles 310 625 1250 2500 3750 5000 6250 X X X...

Page 68: ...ismantle accelerator pump 5 Warm engine overflooded due to close fuel tap open throttle fully depress over application of throttle starter button Within a short time the mixture will be ignitable and...

Page 69: ...contact breaker rocker arm pivot arm sticking 3 Ignition coil defective replace ignition coil 4 Condenser defective blue replace condenser arclike contact spark III Starter does not turn or scarcely...

Page 70: ...breaker rocker arm sticking clean contact breaker rocker arm fulcrum pin V Engine runs irregularly 1 Plug loose tighten with box spanner washer 2 H T cable defective insulate or renew H T cable 3 Plug...

Page 71: ...mixture too lean tighten carburettor clamp bolt and test for original setting 5 Brakes bind and get hot re adjust brakes VII Lights not working 1 Loose or defective bulbs tighten or renew bulbs 2 Loos...

Page 72: ...g engine oil level 28 Checking swing arm oil level 28 Carburettor 29 Micronic air filter 36 Clutch 37 Gearbox 38 Brakes 39 Electrical equipment 41 Wheel changing 45 Front fork 51 Bowden cables 52 Spee...

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