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INSTALLATION INSTRUCTIONS

R-410A, Two-Stage Split System Air Conditioner

2

421 01 6001 00

INSPECT NEW UNIT

After uncrating unit, inspect thoroughly for hidden
damage.  If damage is found, notify the transportation
company immediately and file a concealed damage
claim.

SAFETY CONSIDERATIONS

Consult a qualified installer, service agency, or the
dealer/distributor for information and assistance. The
qualified installer must use factory authorized kits and
accessories when modifying this product. Refer to the
individual instructions packaged with the kit or accessory
when installing.

The weight of the product requires careful and proper
handling procedures when lifting or moving to avoid
personal injury. Use care to avoid contact with sharp or
pointed edges.

Follow all safety codes. Wear safety glasses, protective
clothing, and work gloves. Use a heat sinking material -
such as a wet rag - during brazing operations. Keep a fire
extinguisher available. Consult local codes and the
National Electric Code (NEC) for special requirements.

Improper installation, adjustment, alteration, service or
maintenance can void the warranty

.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in per‐
sonal injury or death.

Before installing, modifying or servicing system,
turn OFF the main (remote) electrical disconnect
device. There may be more than one disconnect
device.

!

CAUTION

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in proper‐
ty damage

R-410A systems operate at higher pressures than
R-22 systems. When working with R-410A sys‐
tems, use only service equipment and replace‐
ment components specifically rated or approved
for R-410A service.

LOCATION

Check local codes for regulations concerning zoning,
noise, platforms, and other issues.

Locate unit away from fresh air intakes, vents, or
bedroom windows. Noise may carry into the openings
and disturb people inside.

Locate unit in a well drained area, or support unit high
enough so that water runoff will not enter the unit.

Locate unit away from areas where heat, lint, or exhaust
fumes will be discharged onto unit (as from dryer vents).

Locate unit away from recessed or confined areas where
recirculation of discharge air may occur (refer to
CLEARANCES section of this document).

Roof-top installation is acceptable providing the roof will
support the unit and provisions are made for water
drainage and noise/vibration dampening.

NOTE:

 Roof mounted units exposed to wind may require

wind baffles. Consult the manufacturer for additional
information.

CLEARANCES

Nominal minimum clearances are 48 inches above unit
for discharge air and 18 inches on each side of the coil for
intake air. Clearance on any 

one 

side of the coil (normally

between unit and structure) may be reduced to 6 inches.
Nominal minimum clearances are based on a solid
parallel object such as a wall or roof overhang.

The clearance may be reduced for a single object with
small surface area, such as the end of a wall, outside
corner of a wall, fence section, post, etc. As a general
rule, the minimum clearance from the unit should equal
the width of the object. For example, a 6 inch fence post
should be a minimum of 6 inches from the unit.

Do not install unit under roof overhangs unless gutters are
present. A minimum vertical clearance of 48 inches is
required to the overhang.

Inside corner locations on single story structures require
evaluation. Large overhanging soffits may cause air
recirculation in a corner area even though recommended
minimum clearances are maintained. As a guide, locate
the unit far enough out so that half of the discharge grille is
out from under the soffit.

When placing two or more units side-by-side, provide a
minimum of 18 inches between units.

Provide minimum service clearance of 24 inches from
control box corner and side service panel.

Refer to Figure 1.

Summary of Contents for C4A6

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away...

Page 3: ...t System Air Conditioner 421 01 6001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Ser...

Page 4: ...structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to fre...

Page 5: ...ossible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When rout...

Page 6: ...ll other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper...

Page 7: ...ff vacuum pump 3 Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig 4 Close nitrogen valve and allow system to stand for 1 hour During this time...

Page 8: ...at wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Fi...

Page 9: ...ture is below 82 F Pull one of the yellow low voltage wires off the fan control and the unit will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve...

Page 10: ...echanism that opens a by pass port in the first compression pocket effectively reducing the displacement of the scroll The opening and closing of the by pass port is controlled by an internal electric...

Page 11: ...ip LED Thermostat Demand 2nd Stage Compressor Two Stage Compressor Resistance winding resistance at 70 F 20 F Winding 4A624 4A836 4A648 4A660 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49...

Page 12: ...hes from all coil inlets 2 Keep the coil free of grass clippings leaves weeds and other debris NOTE Coil may occasionally require cleaning with a liquid solution The coil must be cold when cleaning Us...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...r HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a...

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