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INSTALLATION INSTRUCTIONS

R-410A, Two-Stage Split System Air Conditioner

421 01 6001 00

13

Figure 12

Comfort Alert

t

 UltraTech

t

 Diagnostics

Status LED

Status LED Description

Status LED Troubleshooting  Information

Green “POWER”

Module has power

Supply voltage is present at module terminals

Red “TRIP”

Thermostat demand signal
Y is present, but the
compressor is not running

1. Compressor protector is open

 Check for high head pressure

 Check compressor supply voltage

2. Outdoor unit power disconnect is open

3. Compressor circuit breaker or fuse(s) is open

4. Broken wire or connector is not making contact

5. Compressor contactor has failed open

Yellow “ALERT”

Flash Code

 1

Long Run Time

Compressor is running
extremely long run cycles
(18 hours or more)

1. Low refrigerant charge

2. Evaporator blower is not running

 Check blower relay coil and contacts

 Check blower motor for failure or blockage

 Check evaporator blower wiring and connectors

 Check indoor blower control board

 Check thermostat wiring for open circuit

3. Evaporator coil is frozen

 Check for low suction pressure

 Check for excessively low thermostat setting

 Check evaporator airflow (coil blockages or return air filter)

 Check ductwork or registers for blockage

4. Faulty metering device

 Check TXV bulb installation (size, location, and contact)

 Check if TXV is stuck closed or defective

5. Condenser coil is dirty

6. Liquid line restriction (filter drier blocked)

7. Compressor high-stage cooling wiring

 Solenoid plug not connected / malfunction

 Comfort Alert

 failure

8. Thermostat is malfunctioning

 Check thermostat sub-base or wiring for short circuit

 Check thermostat installation (location, level)

Yellow “ALERT”

Flash Code

 2

Internal Protector Trip

1. The internal motor protector has opened

 Wait for compressor to cool down, protector will close

   automatically

Yellow “ALERT”

Flash Code

 3

Short Cycling

Compressor is running only
briefly (1-3 minutes)

1. Thermostat demand signal is intermittent

2. High head pressure

 Check high pressure switch

 Check if system is overcharged with refrigerant

 Check for non-condensable in system

3. Condenser coil poor air circulation (dirty, blocked, damaged)

4. Condenser fan is not running

 Check fan capacitor

 Check fan wiring and connectors

 Check fan motor for failure or blockage

5. Return air duct has substantial leakage

6. Low pressure switch open, see Flash Code 

1

 information

Yellow “ALERT”

Flash Code

 4

Locked Rotor

1. Run capacitor has failed

2. Low line voltage (contact utility if voltage at disconnect is low,

below 187v)

 Check wiring connections

3. Excessive liquid refrigerant in compressor

4. Compressor bearings are seized

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Summary of Contents for C4A6

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away...

Page 3: ...t System Air Conditioner 421 01 6001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Ser...

Page 4: ...structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to fre...

Page 5: ...ossible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When rout...

Page 6: ...ll other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper...

Page 7: ...ff vacuum pump 3 Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig 4 Close nitrogen valve and allow system to stand for 1 hour During this time...

Page 8: ...at wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Fi...

Page 9: ...ture is below 82 F Pull one of the yellow low voltage wires off the fan control and the unit will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve...

Page 10: ...echanism that opens a by pass port in the first compression pocket effectively reducing the displacement of the scroll The opening and closing of the by pass port is controlled by an internal electric...

Page 11: ...ip LED Thermostat Demand 2nd Stage Compressor Two Stage Compressor Resistance winding resistance at 70 F 20 F Winding 4A624 4A836 4A648 4A660 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49...

Page 12: ...hes from all coil inlets 2 Keep the coil free of grass clippings leaves weeds and other debris NOTE Coil may occasionally require cleaning with a liquid solution The coil must be cold when cleaning Us...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...r HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a...

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