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INSTALLATION INSTRUCTIONS

R-410A, Two-Stage Split System Air Conditioner

421 01 6001 00

15

R-410A QUICK REFERENCE GUIDE

R-410A refrigerant operates at 50% - 70% higher pressures than R-22.  Be sure that servicing equipment and
replacement components are designed to operate with R-410A.

R-410A refrigerant cylinders are rose colored.

Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

R-410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the
manifold hose.

Manifold sets should be 750 psig high-side and 200 psig low-side with 520 psig low-side retard.

Use hoses with 750 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

R-410A, as with other HFC refrigerants, is only compatible with POE oils.

Vacuum pumps will not remove moisture from oil.

Do not use liquid line filter-driers with rated working pressures less than 600 psig.

Do not install a suction line filter-drier in liquid line.

POE oils absorb moisture rapidly.  Do not expose oil to atmosphere.

POE oils may cause damage to certain plastics and roofing materials.

Wrap all filter-driers and service valves with wet cloth when brazing.

A liquid line filter-drier is required on every unit.

Do not use with an R-22 TXV.

If indoor unit is equipped with an R-22 TXV, it must be changed to an R-410A TXV.

Never open system to atmosphere while it is under a vacuum.

When system must be opened for service, break vacuum with dry nitrogen and replace all filter-driers.

Do not vent R-410A into the atmosphere.

Do not use capillary tube indoor coils.

Observe all 

WARNINGS

CAUTIONS, NOTES,

 and 

bold

 text.

International Comfort Products, LLC

Lewisburg, TN 37091

Summary of Contents for C4A6

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away...

Page 3: ...t System Air Conditioner 421 01 6001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Ser...

Page 4: ...structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to fre...

Page 5: ...ossible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When rout...

Page 6: ...ll other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper...

Page 7: ...ff vacuum pump 3 Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig 4 Close nitrogen valve and allow system to stand for 1 hour During this time...

Page 8: ...at wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Fi...

Page 9: ...ture is below 82 F Pull one of the yellow low voltage wires off the fan control and the unit will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve...

Page 10: ...echanism that opens a by pass port in the first compression pocket effectively reducing the displacement of the scroll The opening and closing of the by pass port is controlled by an internal electric...

Page 11: ...ip LED Thermostat Demand 2nd Stage Compressor Two Stage Compressor Resistance winding resistance at 70 F 20 F Winding 4A624 4A836 4A648 4A660 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49...

Page 12: ...hes from all coil inlets 2 Keep the coil free of grass clippings leaves weeds and other debris NOTE Coil may occasionally require cleaning with a liquid solution The coil must be cold when cleaning Us...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...r HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a...

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