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INSTALLATION INSTRUCTIONS

R-410A, Two-Stage Split System Air Conditioner

10

421 01 6001 00

SEQUENCE OF OPERATION

With power supplied to indoor and outdoor units,
transformer is energized.

NOTE

: For low-stage operation, the outdoor unit Comfort

Alert

 UltraTech

 is labeled Y and the indoor

unit/thermostat is labeled Y1.

On a call for low-stage cooling, the thermostat energizes Y1
(low-stage compressor) and G.  The call for Y1 energizes
the contactor, starting the outdoor fan motor and low-stage
compressor.  The compressor operates at part load.  The
call for G energizes the indoor blower motor.

On a call for high-stage cooling, the thermostat energizes
Y1, Y2 and G.  The call for Y1 energizes the contactor,

starting the outdoor fan motor and compressor.  Five
seconds after the compressor starts, Y2 energizes the
compressor solenoid to load up the compressor to full
capacity.  The call for G energizes the indoor blower
motor.

When the thermostat is satisfied, its contacts open,
de-energizing contactor and blower. Compressor and
motor stop.

NOTE:

 If indoor unit is equipped with a time-delay relay

circuit, the blower runs an additional length of time to
increase system efficiency.

COMPRESSOR OPERATION

The basic scroll design has been modified with the
addition of an internal unloading mechanism that opens
a by-pass port in the first compression pocket, effectively
reducing the displacement of the scroll.  The opening and
closing of the by-pass port is controlled by an internal
electrically operated solenoid.  The modulated scroll uses
a single step of unloading to go from full capacity to
approximately 67% capacity.

A single speed, high efficiency motor continues to run
while the scroll modulates between the two capacity
steps.  Modulation is achieved by venting a portion of the
gas in the first suction pocket back to the low side of the
compressor, thereby reducing the effective displacement
of the compressor.

Full capacity is achieved by blocking these vents, thus
increasing the displacement to 100%.  A DC solenoid in
the compressor, controlled by a rectified external 24 volt
AC signal, moves the slider ring that covers and uncovers
these vents.

The vent covers are arranged in such a manner that the
compressor operates at approximately 67% capacity
when the solenoid is not energized and 100% capacity
when the solenoid is energized.  The loading and
unloading of the two step scroll is done “on the fly” without
shutting off the motor between steps.

NOTE:

 67% compressor capacity translates to

approximately 80% cooling or heating capacity at the
indoor coil.

The compressor will always start unloaded and stay
unloaded for five seconds even when the second stage
of the thermostat is calling for more capacity (a starting
advantage under low voltage conditions).

Summary of Contents for C4A6

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away...

Page 3: ...t System Air Conditioner 421 01 6001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Ser...

Page 4: ...structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to fre...

Page 5: ...ossible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When rout...

Page 6: ...ll other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper...

Page 7: ...ff vacuum pump 3 Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig 4 Close nitrogen valve and allow system to stand for 1 hour During this time...

Page 8: ...at wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Fi...

Page 9: ...ture is below 82 F Pull one of the yellow low voltage wires off the fan control and the unit will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve...

Page 10: ...echanism that opens a by pass port in the first compression pocket effectively reducing the displacement of the scroll The opening and closing of the by pass port is controlled by an internal electric...

Page 11: ...ip LED Thermostat Demand 2nd Stage Compressor Two Stage Compressor Resistance winding resistance at 70 F 20 F Winding 4A624 4A836 4A648 4A660 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49...

Page 12: ...hes from all coil inlets 2 Keep the coil free of grass clippings leaves weeds and other debris NOTE Coil may occasionally require cleaning with a liquid solution The coil must be cold when cleaning Us...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...r HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a...

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