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421 01 6001 00

    March 2008

INSTALLATION INSTRUCTIONS

R-410A Two-Stage Split System Air Conditioner

Product Family: H4A6, C4A6, T4A6
                            H4A8, C4A8, T4A8

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words

 DANGER, WARNING,

CAUTION, 

and

 NOTE

 are used to identify levels of

hazard seriousness. The signal word 

DANGER

 is

only used on product labels to signify an immediate
hazard. The signal words

 WARNING,

 

CAUTION,

and

 NOTE

 will be used on product labels and

throughout this manual and other manuals that may
apply to the product.

DANGER

 - Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

- Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

- Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

- Used to highlight suggestions which 

will

 result in enhanced installation, reliability, or

operation.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 - 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

4 - 7

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Aiflow Selection

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start-up Procedure

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Compressor Operation

10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Diagnostics

13 - 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

R-410A Quick Reference Guide

15

. . . . . . . . . . . . . . . . . 

!

WARNING

PERSONAL INJURY, AND/OR PROPERTY DAM‐
AGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per‐
sons could result in equipment malfunction, prop‐
erty damage, personal  injury and/or death.

The information contained in this manual is in‐
tended for use by a qualified service technician fa‐
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Summary of Contents for C4A6

Page 1: ...manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labe...

Page 2: ...bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away...

Page 3: ...t System Air Conditioner 421 01 6001 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Ser...

Page 4: ...structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to fre...

Page 5: ...ossible avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When rout...

Page 6: ...ll other refrigerant system work is complete or the charge will be lost Leave the plugs in place until line set tubing is ready to be inserted Service valve bodies are brass and tube stubs are copper...

Page 7: ...ff vacuum pump 3 Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig 4 Close nitrogen valve and allow system to stand for 1 hour During this time...

Page 8: ...at wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Fi...

Page 9: ...ture is below 82 F Pull one of the yellow low voltage wires off the fan control and the unit will default to high speed fan for servicing Reconnect wire after servicing 2 Measure liquid service valve...

Page 10: ...echanism that opens a by pass port in the first compression pocket effectively reducing the displacement of the scroll The opening and closing of the by pass port is controlled by an internal electric...

Page 11: ...ip LED Thermostat Demand 2nd Stage Compressor Two Stage Compressor Resistance winding resistance at 70 F 20 F Winding 4A624 4A836 4A648 4A660 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49...

Page 12: ...hes from all coil inlets 2 Keep the coil free of grass clippings leaves weeds and other debris NOTE Coil may occasionally require cleaning with a liquid solution The coil must be cold when cleaning Us...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...r HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a...

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