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02/04

4034-102 Rev F

1

CAUTION:

Do not expose the appliance to the elements (such

as rain, etc.).

IMPORTANT!

Before installation, the installer must give careful consider-

ation to how this HRV200PLUS system will operate if  con-

nected to any other piece of mechanical air movement equip-

ment, i.e. a forced air furnace or air handler, operating at a

higher or lower static pressure.
Before the installation, the installer must assess any inter-

action between the HRV200PLUS and vented combustion

equipment, i.e. gas furnaces, oil furnaces, wood stoves, etc.,

and ensure the ability of the vented appliances to properly

vent  is  not  compromised  by  the  operation  of  the

HRV200PLUS system.
After installation, the installer must confirm the compatibil-

ity of the installed system by measuring both air flows of

the HRV200PLUS by using the balancing procedure found

in this manual and evaluating the effects on any intercon-

nected equipment.
NEVER install a ventilator in a situation where its normal

operation, lack of operation or partial failure may result in

the back drafting or improper functioning of vented com-

bustion equipment!!!

For assistance during installation contact your local dealer

or  contact  the  Heatilator  Technical  Services  Department,

Hearth & Home Technologies Inc., 1915 W. Saunders Street,

Mt.  Pleasant,  Iowa  52641,  1-877-IAQ-VENT

(1-877-427-8368).
HEATILATOR

®

 is a registered trademark of Hearth & Home

Technologies Inc.

INSTALLATION & OPERATING

INSTRUCTIONS

PLEASE RETAIN THIS MANUAL

FOR FUTURE REFERENCE

This appliance is certified to 

CSA22.2

 and 

UL1812

 standards

and also is performance tested to 

CSA439-00

.

HRV200PLUS

HEAT RECOVERY VENTILATOR

DESIGNED TO OPERATE WITH THE FOLLOWING FRESH AIR FIREPLACES:

HEATILATOR CNXT70IPLUS SERIES & NB4236IPLUS SERIES

HEAT-N-GLO 6000PLUS SERIES & 6100PLUS SERIES

Note: 

The Caliber NXT Plus gas appliance (CNXT70IPLUS Series)

and the 6100 PLUS (6100PLUS Series) CANNOT be installed at an

elevation above 6,200 ft. (1,890m).

Note: 

An arrow (

Æ

found in the text signifies change in

content.

Æ

Æ

Æ

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for HRV200PLUS

Page 1: ...a ventilator in a situation where its normal operation lack of operation or partial failure may result in the back drafting or improper functioning of vented com bustion equipment For assistance durin...

Page 2: ...r climates where the heating season is typically longer than the cooling season The HRV is equipped with an aluminum core not allowing the transfer of moisture between the air streams 2 The HRV200PLUS...

Page 3: ...Air Filters Air filters are supplied in both the exhaust and supply air streams The filters are washable and easily removed for cleaning Automatic Defrost System The HRV200PLUS is equipped with an aut...

Page 4: ...7 m f c 9 4 1 0 6 y c n e i c i f f E e l b i s n e S C 0 F 2 3 s L 0 7 m f c 9 4 1 5 5 y c n e i c i f f E e l b i s n e S C 5 2 F 3 1 s L 2 6 m f c 1 3 1 3 5 z H 0 6 C A V 0 2 1 d e e p S w o L S T...

Page 5: ...ed Fresh Air Fireplace ignitions Fixed mesh screens screen door retainers must be used on the Caliber NXT Plus and the 6100 PLUS WARNING Removing the DEFC1 jumper allows the HRV200PLUS to independentl...

Page 6: ...on the HRV control board This jumper will disable the defrost logic in the HRV200PLUS 3 Fresh Air Fireplace Defrost When the HRV200PLUS system is installed in climates that normally have more than fi...

Page 7: ...n may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 Simplified Installation Supply Return M...

Page 8: ...he home bedroom family room Stale air drawn from furnace return HRV must be balanced 2 Partially Dedicated Installation a Exhaust Air Stale air drawn from key areas of the home bathroom kitchen laundr...

Page 9: ...INSTALLATION INSTRUCTIONS x 3 Fully Dedicated Installation Stale air drawn from key areas of the home bathroom kitchen laundry Fresh air supplied to main living areas HRV must be balanced All manuals...

Page 10: ...the safety disconnect switch The hot line black is the proper line to be switched To confirm the proper polarity use a voltmeter or test lamp to ensure there is no power after the switch when the door...

Page 11: ...d upstream if there are prevailing winds from the exhaust outlet At least 3 9m below when within 10 3m of the exhaust weatherhood dryer vents or furnace exhaust medium or high efficiency furnaces A mi...

Page 12: ...TION ALWAYS CONNECT TO THE SUPPLY DUCT WORK DOWNSTREAM OF THE CENTRAL FURNACE OR AIR HANDLER a Duct the Warmside Air Supply The HRV200PLUS recovers heat from the fireplace normally wasted in the flue...

Page 13: ...ssary The main supply and return lines to and from the HRV200PLUS must be 6 150mm minimum Branch lines to the individual rooms may be as small as 4 100mm but 5 125mm lines are preferred All ducts runn...

Page 14: ...e 1 air clearance to combustible materials Firestops Hangers and Accessories as Required a Fresh Air Fireplace Exhaust Guidelines 1 FAF must be vented with CoolVent flexible insulated vent pipe mainta...

Page 15: ...include any combination horizontal vertical up or vertical down but must not form a trap for condensation to collect 4 Refer to Figures 7 9 for horizontal termination locations b Assembling the Vent...

Page 16: ...lator is operating for this system to be effective The HRV200PLUS comes factory wired ready to allow installation and operation of the Alternate Exhaust Damper Assembly Figure 4 The Alternate Exhaust...

Page 17: ...02 04 4034 102 Rev F 17 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 6 Typical Horizontal Termination Figure 5 Horizontal Termination All manuals and user guides at all guides com...

Page 18: ...INSTALLATION INSTRUCTIONS Figure 7 Termination Cap Locations 2 Horizontal Termination Locations flue exhaust and fresh air inlets Figure 8 Alcove Clearances 9 Electrical Service Clearances All manuals...

Page 19: ...located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or plastic Only per...

Page 20: ...r s installation instructions Insure proper use of necessary flashing and firestop spacers as required by the vent manufacturer b Install a CoolVent Universal Adapter to the end of the flexible pipe a...

Page 21: ...02 04 4034 102 Rev F 21 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 11 Typical Vertical Termination All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 22: ...adverse conditions etc may create a need for a taller vent should down drafting occur Figure 12 Vent Height for Vertical Termination Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 t...

Page 23: ...opening with the same sized lumber as used in the ceiling floor joist DO NOT pack insulation around the vent Assemble vent sections with three screws per joint WARNING RISK OF FIRE Always maintain mi...

Page 24: ...of installations by providing one high blower speed option and three low blower speed options High Speeds LJK ODFN 224 219 209 194 174 Med HOORZ 155 155 145 120 89 Med Low OXH 127 119 105 91 64 Low 5...

Page 25: ...t ground contact areas Excessive negative pressure may also cause the back drafting of vented combustion equipment Read the Application Warning on the front of this manual Prior to balancing ensure th...

Page 26: ...mper that air flow back to match the lower reading from the other duct The flows should now be balanced Actual air flow can be determined from the gauge reading The value read on the gauge is called t...

Page 27: ...02 04 4034 102 Rev F 27 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 16 Pitot Tube Balancing All manuals and user guides at all guides com...

Page 28: ...e or other manometer capable of reading from 0 to 0 25 in 0 62 PA of water preferably to three digits of resolution Take readings from both exhaust ducts and the warmside air supply Determine which du...

Page 29: ...isting duct work 1 Fireplace Operating Modes Connector P9 a OFF Mode The HRV is idle until an input is sensed This is the normal standby state when the HRV Plus is powered but not receiving any comman...

Page 30: ...previous state WARNING The Fresh Air Fireplace is used by the HRV200PLUS for normal defrosting of the aluminum core during cold weather ventilation operation This results in fireplace operation indep...

Page 31: ...e r p e d i r r e v o o t t u p t u O C D V 2 1 s s e c o r p n o i t i n g i e h t f o s d n o c e s y t r i h t m o C d r a o b e c a l p e r i f e h t o t t u p t u o n o m m o c C D V 2 1 V 2 1 0...

Page 32: ...normal mode e Intermittent Ventilation Mode Intermittent Ventilation Mode is activated when 12VDC is sensed at both the W and the O terminals The HRV operates on Low Speed Ventilation Mode for 20 minu...

Page 33: ...O y l l a m r o N 7 Furnace Interface Operating Modes Connector P3 See Section L WIRING for wiring diagram Figure 23 a OFF Mode The furnace blower operates normally based on thermostat and furnace con...

Page 34: ...v F 02 04 HRV200PLUS INSTALLATION INSTRUCTIONS L WIRING 1 Fireplace Control Wiring Caliber NXT Plus 6100 Plus Figure 18 Caliber NXT Plus or 6100 Plus HRV Wired Together All manuals and user guides at...

Page 35: ...2 Rev F 35 HRV200PLUS INSTALLATION INSTRUCTIONS 2 Fireplace Control Wiring Novus Plus 6000 Plus Figure 19 Novus Plus Control Wiring Figure 20 6000 Plus Control Wiring All manuals and user guides at al...

Page 36: ...Figure 21 Thermostat Control Wiring For integrated use with the central furnace and thermostat 3 HVAC System Thermostat Control Wiring use to interface HRV200PLUS with the central HVAC system All manu...

Page 37: ...02 04 4034 102 Rev F 37 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 22 Ventilation Control Wiring 4 Ventilation Control Wiring Controls may vary All manuals and user guides at all guides com...

Page 38: ...RV200PLUS INSTALLATION INSTRUCTIONS 5 Furnace Interface Wiring Figure 23 Furnace Interface Wiring Note HRV board has a built in isolation relay to ensure thermostat compatibility All manuals and user...

Page 39: ...dry back into their positions against the core and return the clips to their original position 6 Slide the core back into its original position b Check and Clean Drain Lines 3 Semi Annual Maintenance...

Page 40: ...In new construction this may result within the first year due to heavy dust and may occur periodically over time depending on the outdoor conditions 1 Unplug the HRV200PLUS and open the service door...

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Page 47: ...esh Air Supply 11 Fresh Air Supply Ducting Install 12 Frost 5 Fully Dedicated Installation 9 Furnace Interface Control 29 Operating Modes 33 Wiring 38 G Gas Fireplace 2 Gas Furnace 1 General Maintenan...

Page 48: ...l conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installatio...

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