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Heatilator  •  ADI-ZC-FB  •  2032-900  Rev. E  •  8/05

7

2

Getting Started

Introducing the Heatilator Gas Appliances

Heatilator direct vent gas appliances are designed to operate
with all combustion air siphoned from outside of the building
and all exhaust gases expelled to the outside.

The information contained in this 

Installers Guide

, unless

noted otherwise, applies to all models and gas control
systems. Gas appliance diagrams, including the dimensions,
are shown in this section.

Pre-install Preparation

This gas insert fireplace and its components are tested
and safe when installed in accordance with this 

Installers

Guide

. Report to your dealer any parts damaged in shipment,

particularly the condition of the glass. 

Do not install any

unit with damaged, incomplete, or substitute parts.

The vent system components and trim surrounds are shipped
in separate packages. The gas logs are packaged
separately and must be field installed.

Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
Failure to follow these instructions will void the own-
er’s warranty and may present a fire hazard.

The Hearth & Home Technologies Warranty will be voided
by, and Hearth & Home Technologies disclaims any
responsibility for, the following actions:
• Installation of damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu-

factured and approved by Hearth & Home Technologies,
not withstanding any independent testing laboratory or other
party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

VENTING AND INSTALLATION

1. These gas inserts are designed for recessed installations

into solid fuel masonry or factory built non-combustible fire-
places that have been installed in accordance with the Na-
tional, Provincial, State and local building codes.

2. Minimum fireplace opening requirements are shown in

Figure 1 of this installation manual. The firebrick (refrac-
tory) can be removed from a factory built fireplace in or-
der to gain minimum gas insert opening requirements.

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WARNING: A HEARTH OR HEARTH EXTEN-
SION (IF PRESENT) MUST COMPLY WITH EI-
THER OF THE FOLLOWING: 1) THE SOLID-

FUEL BURNING FIREPLACE MANUFACTURER’S
SPECIFICATION, OR 2) LOCAL BUILDING CODES
REQUIRED BY AUTHORITY HAVING JURISDICTION.

WARNING: THE SOLID FUEL FIREPLACE HAS
BEEN CONVERTED FOR USE WITH GAS
ONLY AND CANNOT BE USED FOR BURNING

WOOD OR SOLID FUELS UNLESS ALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIRE-
PLACE HAS BEEN REAPPROVED BY THE AUTHOR-
ITY HAVING JURISDICTION.

4. The solid fuel fireplace’s flue damper must be fully locked

in the open position or removed for installation.

5. The chimney must be cleaned and in good working or-

der and constructed of noncombustible materials.

6. Make sure that all chimney cleanouts fit properly so air

cannot leak into the chimney.

7. To assure top performance, safety and efficiency, inserts

must be installed with an approved flue liner as per CAN/
CGA B-149 or National Fuel Code ANSI Z223 and these
instructions.

8. Install the insert without the trim surround and make all

gas, venting, and electrical connections.

9. Install decorative trim surround. The surround is tested

AND approved with this gas insert AND may cover exist-
ing air circulation vents or grills on the solid fuel fireplace
into which it is installed. Should the surround not cover
all ventilation grill surfaces, the grill should be left open.

NOTE: DECORATIVE TRIM SURROUND HAS BEEN
TESTED AND APPROVED TO COVER EXISTING AIR
CIRCULATION VENTS OR GRILLS.

Only trim kit(s) supplied by the manufacturer shall
be used in the installation of this appliance.

WARNING:  Only the surround, as supplied,
may be used to cover integral grills on the

solid fuel burning fireplace. No other components
such as  shrouds, sheet metal plates, etc. may be
used to seal off vents. Remote grills or openings
outside of the surround MUST NOT be covered or
sealed.

If the factory built fireplace has no gas ac-
cess holes provided, an access hole of 1” di-

ameter (25mm) or less may be drilled through the
lower sides or bottom of the combustion cham-
ber in a proper workmanship like manner.

3. The metal floor of the solid fuel firebox may be removed

to facilitate the installation of the insert. CLEARANCE
TO COMBUSTIBLE MATERIAL UNDER THE INSERT
IS 1/4”. YOU MUST USE THE LEVELING LEGS TO
RAISE THE INSERT A MINIMUM OF 1/4” IF THE IN-
SERT IS TO SIT ON COMBUSTIBLE MATERIAL. The
side walls and top structure of the firebox may not be
altered with the exception of removable baffles and damp-
ers. The original fireplace may never be returned to solid
fuel in this condition.

Summary of Contents for ADI-ZC-FB

Page 1: ...H APPLIANCE FOR FUTURE REFERENCE 1 This appliance may be installed in an af termarket permanentlylocated manufac tured mobile home wherenotprohibited by local codes 2 This appliance is only for use wi...

Page 2: ...ce front READ and UNDERSTAND all instructions carefully before starting the installation FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warran...

Page 3: ...System 9 Step 2 Positioning Leveling and Securing the Insert 13 Step 3 The Gas Control Systems 13 Step 4 The Gas Supply Line 13 Step 5 Gas Pressure Requirements 14 Step 6 Wiring the Appliance 14 Wiri...

Page 4: ...ed in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA No 70 in the United States or to the CSAC22 1 Canadian Electric Code in Canada These models...

Page 5: ...EXTEN SION IF PRESENT MUST COMPLY WITH EI THER OF THE FOLLOWING 1 THE SOLID FUEL BURNING FIREPLACE MANUFACTURER S SPECIFICATION OR 2 LOCAL BUILDING CODES REQUIRED BY AUTHORITY HAVING JURISDICTION WAR...

Page 6: ...R EXHAUST STARTING COLLAR ON OFF SWITCH OPTIONAL 3 SIDED ADI ZC FB MINIMUM FIREPLACE SIZE LOCATION Inches Millimeters A Front Width 30 7 8 784 B Rear Width 25 5 8 651 C Depth 15 381 Height 19 1 2 495...

Page 7: ...the maximum vertical rise is 50 feet These dimensions are measured from the starting collars of the unit to the end of the last section of vent pipe See dimension V in Figure 3 Vent System Approvals...

Page 8: ...E THE ROOF TOP THESE MINIMUM HEIGHTS ARENECESSARYINTHEINTEREST OF SAFETY SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS PROVIDED THE TERMINATION CAP IS AT LEAST 2 FEET FROM A VER TICAL WALL AND 2 FEET...

Page 9: ...THE INLET AIR COLLAR OF THE UNIT AND EITHER ATTACHED TO THE INLETAIRCOLLAROFTHETERMINATIONCAP OR TERMINATED IN THE CHIMNEY This option shows both exhaust and inlet air vent pipes attached to the adapt...

Page 10: ...KING HANDLE SLIDING PLATE STAINLESS STEEL ADAPTER FOR EXHAUST MUST BE INSTALLED INLET AIR VENT PIPE 3 INCH COLLAR OPTIONAL LINK ZC ADPB For Flashing Class A Pipe TERMINATION CAP SQUARE FLASHING REMOVE...

Page 11: ...building codes to properly size the gas supply line leading to the 1 2 inch 13 mm hook up at the unit This gas fireplace is designed to accept a 1 2 inch 13 mm gas supply line To install the gas supp...

Page 12: ...ECT REMOTE CONTROLS IF AB SENT FOR EXTENDED TIME PERIODS THIS WILL PRE VENT ACCIDENTAL APPLIANCE OPERATION For Standing Pilot Ignition Wiring Appliance Requirements This appliance DOES NOT require 110...

Page 13: ...glass doors JUNCTION BOX VARIABLE SPEED CONTROL TEMPERATURE SENSOR SWITCH WHT GRN BLK BLK 110 120 VAC BLOWER BLOWER RECEPTACLE BLK BLK BLK BLK WHT GROUND WHT BLK BLK BLK REMOTE RECEPTACLE SPEED CONTRO...

Page 14: ...oles in burner top see Figure 12 Space dime size ember pieces about a 1 2 inch apart Never press embers into burner ports DO NOT cover burner ports Place dime size pieces around front and sides of bur...

Page 15: ...ew minutes for the lines to purge themselves of this air Once the purging is complete the appliance will light and will operate normally Subsequent lightings of the fireplace will not require this pur...

Page 16: ...ILOT position turn the control knob counter clockwise to the PILOT position 6 To light the pilot press the control knob and then press the red or black piezo button once every second The piezo makes a...

Page 17: ...vacuum the control compartment fireplace logs and burner areas surrounding the logs Checking Flame Patterns Flame Height Frequency Periodically By Qualified service technician Home owner Task Make a...

Page 18: ...copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple b Defective valve If the thermocouple is producing more than 15 millivolts re...

Page 19: ...necessary e Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots a Flame impingement Adjust the log set so that the flame does not excessivel...

Page 20: ...itions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other th...

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