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Heatilator  •  ADI-ZC-FB  •  2032-900  Rev. E  •  8/05

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TABLE OF CONTENTS

Safety and Warning Information ................................................ 2

Service Parts Lists ..................................................................... 4

Section 1: Approvals and Codes ............................................... 6

Appliance Certification ................................................................... 6

Installation Codes .......................................................................... 6

High Altitude Installations ............................................................... 6

Section 2: Getting Started ......................................................... 7

Introducing the Heatilator Gas Appliances ..................................... 7

Pre-installation Preparation ........................................................... 7

Venting and Installation .................................................................. 7

Insert Dimensions .......................................................................... 8

Section 3: Installing the Insert .................................................. 9

Step 1

Installing the Vent System .............................................. 9

Step 2

Positioning, Leveling, and Securing the Insert ............. 13

Step 3

The Gas Control Systems ........................................... 13

Step 4

The Gas Supply Line ................................................... 13

Step 5

Gas  Pressure Requirements ...................................... 14

Step 6

Wiring the Appliance .................................................... 14

Wiring the Fan .............................................................. 15

Step 7

Installing Logs and Ember Material .............................. 16

Shutter Settings ........................................................... 16

Positioning the Logs .................................................... 16

Placing the Ember Material .......................................... 16

Step 8

Installing Trim Surround ............................................... 16

Step 9

Before Lighting the Appliance ...................................... 17

Step 10

Lighting the Appliance .................................................. 18

Lighting Instructions ...................................................... 18

After the Installation ..................................................................... 18

Section 4:  Maintaining and Servicing Your Appliance ........ 19

Section 5:  Troubleshooting

.................................................... 20

Limited Lifetime Warranty ........................................................... 22

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 =  Contains updated information.

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Summary of Contents for ADI-ZC-FB

Page 1: ...H APPLIANCE FOR FUTURE REFERENCE 1 This appliance may be installed in an af termarket permanentlylocated manufac tured mobile home wherenotprohibited by local codes 2 This appliance is only for use wi...

Page 2: ...ce front READ and UNDERSTAND all instructions carefully before starting the installation FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warran...

Page 3: ...System 9 Step 2 Positioning Leveling and Securing the Insert 13 Step 3 The Gas Control Systems 13 Step 4 The Gas Supply Line 13 Step 5 Gas Pressure Requirements 14 Step 6 Wiring the Appliance 14 Wiri...

Page 4: ...ed in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA No 70 in the United States or to the CSAC22 1 Canadian Electric Code in Canada These models...

Page 5: ...EXTEN SION IF PRESENT MUST COMPLY WITH EI THER OF THE FOLLOWING 1 THE SOLID FUEL BURNING FIREPLACE MANUFACTURER S SPECIFICATION OR 2 LOCAL BUILDING CODES REQUIRED BY AUTHORITY HAVING JURISDICTION WAR...

Page 6: ...R EXHAUST STARTING COLLAR ON OFF SWITCH OPTIONAL 3 SIDED ADI ZC FB MINIMUM FIREPLACE SIZE LOCATION Inches Millimeters A Front Width 30 7 8 784 B Rear Width 25 5 8 651 C Depth 15 381 Height 19 1 2 495...

Page 7: ...the maximum vertical rise is 50 feet These dimensions are measured from the starting collars of the unit to the end of the last section of vent pipe See dimension V in Figure 3 Vent System Approvals...

Page 8: ...E THE ROOF TOP THESE MINIMUM HEIGHTS ARENECESSARYINTHEINTEREST OF SAFETY SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS PROVIDED THE TERMINATION CAP IS AT LEAST 2 FEET FROM A VER TICAL WALL AND 2 FEET...

Page 9: ...THE INLET AIR COLLAR OF THE UNIT AND EITHER ATTACHED TO THE INLETAIRCOLLAROFTHETERMINATIONCAP OR TERMINATED IN THE CHIMNEY This option shows both exhaust and inlet air vent pipes attached to the adapt...

Page 10: ...KING HANDLE SLIDING PLATE STAINLESS STEEL ADAPTER FOR EXHAUST MUST BE INSTALLED INLET AIR VENT PIPE 3 INCH COLLAR OPTIONAL LINK ZC ADPB For Flashing Class A Pipe TERMINATION CAP SQUARE FLASHING REMOVE...

Page 11: ...building codes to properly size the gas supply line leading to the 1 2 inch 13 mm hook up at the unit This gas fireplace is designed to accept a 1 2 inch 13 mm gas supply line To install the gas supp...

Page 12: ...ECT REMOTE CONTROLS IF AB SENT FOR EXTENDED TIME PERIODS THIS WILL PRE VENT ACCIDENTAL APPLIANCE OPERATION For Standing Pilot Ignition Wiring Appliance Requirements This appliance DOES NOT require 110...

Page 13: ...glass doors JUNCTION BOX VARIABLE SPEED CONTROL TEMPERATURE SENSOR SWITCH WHT GRN BLK BLK 110 120 VAC BLOWER BLOWER RECEPTACLE BLK BLK BLK BLK WHT GROUND WHT BLK BLK BLK REMOTE RECEPTACLE SPEED CONTRO...

Page 14: ...oles in burner top see Figure 12 Space dime size ember pieces about a 1 2 inch apart Never press embers into burner ports DO NOT cover burner ports Place dime size pieces around front and sides of bur...

Page 15: ...ew minutes for the lines to purge themselves of this air Once the purging is complete the appliance will light and will operate normally Subsequent lightings of the fireplace will not require this pur...

Page 16: ...ILOT position turn the control knob counter clockwise to the PILOT position 6 To light the pilot press the control knob and then press the red or black piezo button once every second The piezo makes a...

Page 17: ...vacuum the control compartment fireplace logs and burner areas surrounding the logs Checking Flame Patterns Flame Height Frequency Periodically By Qualified service technician Home owner Task Make a...

Page 18: ...copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple b Defective valve If the thermocouple is producing more than 15 millivolts re...

Page 19: ...necessary e Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots a Flame impingement Adjust the log set so that the flame does not excessivel...

Page 20: ...itions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other th...

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