Heat-Flo 115-D Installation, Operating And Servicing Instructions Download Page 7

Heat-­‐Flo,   Inc.|   Solar   Hot   Water   Storage   Tanks   

   

Page|   3   

Pre-­‐installation   Considerations   

Inspect   shipment   carefully   for   signs   of   damage.   All   equipment   is   carefully   inspected   and   packed.   

Heat-­‐Flo’s    responsibility    ceases    upon    delivery    of    the    water    heater    to    the    carrier    in    good   

condition.   Any   claims   for   damage   or   shortage   must   be   filed   immediately   against   the   carrier   by   

the   consignee.   No   claims   for   variances   or   shortages   will   be   allowed   by   the   Manufacturer,   unless   

they   are   presented   within   sixty   days   after   receipt   of   the   equipment.   

Installation    must    conform    to    the    requirements    of    the    authority    having    jurisdiction.    In    the   

absence   of   such   requirements,   installation   must   conform   to   the   National   Plumbing   Code   and   

the   National   Electrical   Code   ANSI/NFPA   No.   70   (current   edition).   

IMPORTANT   CONSIDERATIONS   BEFORE   INSTALLATION   

1.

 

Water   heater   sizing:   

Choose   the   water   heater   model   based   on   the   expected   water   usage   for   the   given   site.   

The   average   residence   with   one   shower   or   more   will   require   a   Model   40   or   larger.   The   

Model   30   should   only   be   considered   for   residences   with   minimal   water   demand,   or   for   

commercial   applications   without   showers.   
Factors   that   increase   water   demand   dramatically   include   high   flow   shower   heads,   hot   

tubs,    and    the    use    of    more    than    one    shower    at    a    time.    Increase    the    tank    size    if    these   

factors   are   present.   Consult   ASHRAE   sizing   guides   and   other   references.   

Dimensions,   weights,   ratings,   and   capacities   are   outlined   in   Tables   1,   and   2   (Pg.   4).   

2.

 

Boiler   sizing:   

The   water   heater   will   provide   the   rated   performance   only   if   it   is   used   with   a   boiler   with   

a   heating   capacity   of   at   least   as   much   as   the   capacity   ratings   in   Table   2.      If   the   boiler   has   

less   capacity,   the   water   heating   output   will   be   reduced.   To   determine   performance   with   

other   boiler   outputs,   refer   to   the   expanded   capacity   tables   at   

www.heat-­‐flo.com

.      

            

The   maximum   heat   transfers   through   the   coil   (heat   input)   of   the   water   heaters   at   240   deg.   F   boiler   supply   
temperature   and   210   deg.   F   potable   water   temperature   are   as   follows:   

 

Models   30   –   115   single   coil   units   and   models   60-­‐D,   80-­‐D,   and   115-­‐D   dual   coil   units   are   less   than   
96,000   BTU/HR.      

 

Models    80-­‐HO,    115-­‐HO,    80-­‐HO-­‐C,    and    115-­‐HO-­‐C    high    output    units    are    less    than    84,000   
BTU/HR.   

 

Models   85-­‐XHO   and   115-­‐XHO,   the   extra   high   output   series,   are   less   than   175,000   BTU/HR.      

Potable   water   temperature   is   limited   to   below   210   deg.   F   and   nominal   water   containing   capacity   is   below   
120   gallons   for   all   indirect   models.   

Accordingly,    per    Part    HLW-­‐101.2,    Section    IV    of    the    ASME    Boiler    and    Pressure    Vessel    Code,    all    Heat-­‐Flo   
indirect   water   heater   products   are   exempt   from   compliance   with   the   code.   

Check   with   local   codes   for   applicability.         

   

   

Summary of Contents for 115-D

Page 1: ...ovided to assist in enabling the installation operation and maintenance of this water heater For your comfort safety and convenience we recommend that this water heater be installed and serviced by a...

Page 2: ......

Page 3: ...evere personal injury death or substantial property damage if ignored Indicates the presence of a hazard which can cause severe personal injury death or substantial property damage if ignored Indicate...

Page 4: ...Installation Considerations 3 Dimensions and Capacities 4 Piping 10 13 Electrical 14 16 18 Operation 14 Important Scalding Information 14 15 Maintenance 19 21 Troubleshooting 22 Boiler Supply Ratings...

Page 5: ...temperature relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relie...

Page 6: ...ater NEVER leave a child or disabled person unattended in a bathtub or a shower IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS WATER HEATER WARNING When using electrical applian...

Page 7: ...hot tubs and the use of more than one shower at a time Increase the tank size if these factors are present Consult ASHRAE sizing guides and other references Dimensions weights ratings and capacities...

Page 8: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 4 Heat Exchanger Coil Output TABLE 1 TABLE 2...

Page 9: ...for each zone and the water heater is controlled with an additional zone valve Select a valve with a low pressure drop and assure minimum flow with adequate pipe sizing PRIORITY OR NON PRIORITY FOR H...

Page 10: ...e are Bottom 0 Left Right and Rear Sides 3 Front 30 Top 6 ADDITIONAL RECOMMENDED COMPONENTS 1 Shut Off Valves Allows the isolation of the water heater from the boiler system during service 2 Unions Al...

Page 11: ...ppm Heat Flo s standard warranty does not cover problems caused by improper water Ph or excessive levels of chlorides Damage to tanks caused by improper water quality is not covered under the warrant...

Page 12: ...and the discharge line The discharge opening must not be subjected to blockage or freezing DO NOT thread plug or cap the discharge line It is recommended that a minimum clearance of four 4 inches be...

Page 13: ...The use of a check valve is required to prevent back flow through the water heater during operation of the space heating system ZONE VALVE SYSTEM For a space heating system that uses Zone Valves refer...

Page 14: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 10 Indirect Piping...

Page 15: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 11 Indirect Piping...

Page 16: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 12 Solar Piping...

Page 17: ...The location of the tapping will not allow for the mixing of back up heated hot water boiler indirect of electric element into the lower solar heated section of the tank When an anti scald device is i...

Page 18: ...e tank has reached the temperature setting the tank thermostat opens and de energizes the circulator and the boiler If there is a call for space heating the boiler will continue to run until the room...

Page 19: ...hrough the cycle of heating cold water and satisfying at the new lower temperature Additional temperature checks should follow the completion of a heating cycle Further adjustments may be required aft...

Page 20: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 16 Indirect Wiring...

Page 21: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 17 Indirect Wiring...

Page 22: ...tion point for connecting a ground wire All wiring shall be done in accordance with all applicable local and state codes Adjusting the Temperature Dial on the Thermostat The minimum potable water temp...

Page 23: ...kage at the joints unions and shut off valves Repair as required 2 Temperature and Pressure Relief Valve Annual The temperature and pressure relief valve should be checked to ensure that it is in oper...

Page 24: ...il and the thermostat 6 Using a funnel pour one gallon of commercial ice maker cleaning solution into the tank through the relief valve opening Follow the instructions cautions and warnings supplied w...

Page 25: ...temperature control can be turned to the side to allow easier access 4 After the water heater has drained and cooled remove the anode using a 1 6 point socket and a breaker bar 5 Inspect the anode an...

Page 26: ...ale See chemical cleaning instructions Pg 16 Clean or replace filter Insufficient runs out of hot water at the faucet Thermostat setting too low Undersized boiler with no priority to domestic water he...

Page 27: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 23 180 F Boiler Supply IBR Rating Condition HIGH OUTPUT UNITS 60 HO 80 HO 115 HO EXTRA HIGH OUTPUT UNITS 85 XHO 115 XHO...

Page 28: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 24 Replacement Parts List...

Page 29: ...ne of two time periods 1 LIMITED FIVE YEAR WARRANTY for five years as long as the original consumer purchaser owns the home residence in which the water heater is located 2 ADDITIONAL LIMITED WARRANTY...

Page 30: ...characteristics LIMITATION OF WARRANTIES AND REMEDIES THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LI...

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Page 32: ...Heat Flo Inc 15 Megan Ct P O Box 612 Uxbridge MA 01569 USA Phone 508 278 2400 Fax 508 278 2466 e mail sales heat flo com www heat flo com Providing Solutions through Superior Design...

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