Heat-Flo 115-D Installation, Operating And Servicing Instructions Download Page 24

Heat-­‐Flo,   Inc.|   Solar   Hot   Water   Storage   Tanks   

   

Page|   20   

ABOVE   ALL,   DO   NOT   PLUG   THE   TEMPERATURE   AND   PRESSURE   RELIEF   VALVE.   THIS   IS   NOT   A   

SOLUTION   AND   CAN   CREATE   A   HAZARDOUS   SITUATION.   

3.

 

Sediment   (Annual   except   where   harsh   water   quality   may   require   more   frequent   service)   

 

Depending    on    water    conditions,    a    varying    amount    of    sediment    may    collect    in    the    tank.   
Levels    requiring    service    are    indicated    by    a    small    temperature    difference    between    the   
boiler    supply    and    return    lines,    and    a    reduced    recovery    rate.    Repeated    flushing    usually   
clears    such    material.    As    a    preventive    measure,    water    should    be    drawn    from    the    drain   
valve   until   it   runs   clear   and   the   installation   of   a   water   filter   should   be   considered.      

4.

 

Scale   (Annual)   

 

Hard   water   may   cause   scale   buildup   on   the   outside   of   the   heating   coil   inside   the   tank.   A   
water   softener   will   prevent   this   problem.   Symptoms   are   identical   to   sediment   buildup.   If   
repeated    flushing    does    not    resolve    the    problem,    chemical    cleaning    may    be    required.   
Proceed   as   follows:   

CHEMICAL   CLEANING   OF   THE   HEATING   COIL   

1.

 

To   avoid   water   damage,   shut   off   the   cold   water   supply   to   the   water   heater.   

2.

 

Make   a   note   of   the   temperature   control   setting   on   the   water   heater,   and   turn   off   the   

power   to   the   water   heater.   

3.

 

Relieve   the   water   pressure   in   the   tank   by   opening   a   hot   water   faucet.   This   will   reduce   

the   risk   of   scalding.   

4.

 

Remove   the   relief   valve   from   the   water   heater.   

5.

 

Drain   the   water   heater   until   the   water   is   at   a   level   equal   to   3”   above   the   thermostat   

well.   This   level   will   cover   the   coil   and   the   thermostat.   

6.

 

Using    a    funnel,    pour    one    gallon    of    commercial    ice    maker    cleaning    solution    into    the   

tank   through   the   relief   valve   opening.   Follow   the   instructions,   cautions,   and   warnings   

supplied   with   the   cleaning   solution.   

7.

 

Turn   on   the   power   to   the   water   heater,   and   allow   the   boiler   to   heat   the   water   until   

the    tank    thermostat    is    satisfied.    The    boiler    may    cycle    on    its    high    limit    several    times   

during    this    period.    If    the    tank    thermostat    is    not    satisfied    after    45    minutes    of    boiler   

operation,   turn   the   thermostat   to   its   lowest   setting.   

8.

 

Allow   the   heated   solution   to   set   in   the   tank   30   minutes.   

9.

 

Drain   the   tank   completely   using   fittings   and   hoses,   as   required,   to   reach   a   drain.   

10.

 

Fill   the   water   heater   tank   with   fresh,   cold,   water   and   drain   it   completely.   Repeat   filling   

and   draining   at   least   three   (3)   times   to   flush   all   of   the   cleaning   solution   from   the   tank.   

11.

 

Reinstall   the   relief   valve   and   the   drain   piping.   

12.

 

Open   the   cold   water   supply   and   fill   the   tank   with   water.   Purge   the   air   from   the   tank   

and   the   piping   by   opening   the   cold   and   hot   water   faucets   in   the   house.   

5.

 

Inspect   Anode   (annual)   

 

The    purpose    of    the    magnesium    anode    is    to    reduce    the    damaging    effects    of    aggressive   
water    on    the    water    heater.        Aggressive    water    will    cause    the    anode(s)    to    erode.        The   

anode(s)   must   be   inspected   at   least   annually   to   determine   whether   a   new   anode   should   

be   installed.      Use   anode   replacement   parts   supplied   by   Heat-­‐Flo   only.      Heat-­‐Flo   anodes   

are   1-­‐1/4   NPT   and   are   made   with   magnesium,   brass,   and   stainless   steel.      There   is   no   steel   

in   a   Heat-­‐Flo   anode.   Severe   or   rapid   deterioration   of   the   anode   indicates   very   aggressive   

water.        If    this    occurs,    have    the    water    tested    to    verify    whether    it    is    within    the    limits   

Summary of Contents for 115-D

Page 1: ...ovided to assist in enabling the installation operation and maintenance of this water heater For your comfort safety and convenience we recommend that this water heater be installed and serviced by a...

Page 2: ......

Page 3: ...evere personal injury death or substantial property damage if ignored Indicates the presence of a hazard which can cause severe personal injury death or substantial property damage if ignored Indicate...

Page 4: ...Installation Considerations 3 Dimensions and Capacities 4 Piping 10 13 Electrical 14 16 18 Operation 14 Important Scalding Information 14 15 Maintenance 19 21 Troubleshooting 22 Boiler Supply Ratings...

Page 5: ...temperature relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relie...

Page 6: ...ater NEVER leave a child or disabled person unattended in a bathtub or a shower IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS WATER HEATER WARNING When using electrical applian...

Page 7: ...hot tubs and the use of more than one shower at a time Increase the tank size if these factors are present Consult ASHRAE sizing guides and other references Dimensions weights ratings and capacities...

Page 8: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 4 Heat Exchanger Coil Output TABLE 1 TABLE 2...

Page 9: ...for each zone and the water heater is controlled with an additional zone valve Select a valve with a low pressure drop and assure minimum flow with adequate pipe sizing PRIORITY OR NON PRIORITY FOR H...

Page 10: ...e are Bottom 0 Left Right and Rear Sides 3 Front 30 Top 6 ADDITIONAL RECOMMENDED COMPONENTS 1 Shut Off Valves Allows the isolation of the water heater from the boiler system during service 2 Unions Al...

Page 11: ...ppm Heat Flo s standard warranty does not cover problems caused by improper water Ph or excessive levels of chlorides Damage to tanks caused by improper water quality is not covered under the warrant...

Page 12: ...and the discharge line The discharge opening must not be subjected to blockage or freezing DO NOT thread plug or cap the discharge line It is recommended that a minimum clearance of four 4 inches be...

Page 13: ...The use of a check valve is required to prevent back flow through the water heater during operation of the space heating system ZONE VALVE SYSTEM For a space heating system that uses Zone Valves refer...

Page 14: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 10 Indirect Piping...

Page 15: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 11 Indirect Piping...

Page 16: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 12 Solar Piping...

Page 17: ...The location of the tapping will not allow for the mixing of back up heated hot water boiler indirect of electric element into the lower solar heated section of the tank When an anti scald device is i...

Page 18: ...e tank has reached the temperature setting the tank thermostat opens and de energizes the circulator and the boiler If there is a call for space heating the boiler will continue to run until the room...

Page 19: ...hrough the cycle of heating cold water and satisfying at the new lower temperature Additional temperature checks should follow the completion of a heating cycle Further adjustments may be required aft...

Page 20: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 16 Indirect Wiring...

Page 21: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 17 Indirect Wiring...

Page 22: ...tion point for connecting a ground wire All wiring shall be done in accordance with all applicable local and state codes Adjusting the Temperature Dial on the Thermostat The minimum potable water temp...

Page 23: ...kage at the joints unions and shut off valves Repair as required 2 Temperature and Pressure Relief Valve Annual The temperature and pressure relief valve should be checked to ensure that it is in oper...

Page 24: ...il and the thermostat 6 Using a funnel pour one gallon of commercial ice maker cleaning solution into the tank through the relief valve opening Follow the instructions cautions and warnings supplied w...

Page 25: ...temperature control can be turned to the side to allow easier access 4 After the water heater has drained and cooled remove the anode using a 1 6 point socket and a breaker bar 5 Inspect the anode an...

Page 26: ...ale See chemical cleaning instructions Pg 16 Clean or replace filter Insufficient runs out of hot water at the faucet Thermostat setting too low Undersized boiler with no priority to domestic water he...

Page 27: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 23 180 F Boiler Supply IBR Rating Condition HIGH OUTPUT UNITS 60 HO 80 HO 115 HO EXTRA HIGH OUTPUT UNITS 85 XHO 115 XHO...

Page 28: ...Heat Flo Inc Solar Hot Water Storage Tanks Page 24 Replacement Parts List...

Page 29: ...ne of two time periods 1 LIMITED FIVE YEAR WARRANTY for five years as long as the original consumer purchaser owns the home residence in which the water heater is located 2 ADDITIONAL LIMITED WARRANTY...

Page 30: ...characteristics LIMITATION OF WARRANTIES AND REMEDIES THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LI...

Page 31: ......

Page 32: ...Heat Flo Inc 15 Megan Ct P O Box 612 Uxbridge MA 01569 USA Phone 508 278 2400 Fax 508 278 2466 e mail sales heat flo com www heat flo com Providing Solutions through Superior Design...

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