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Heat & Glo  •  SL-550 / 750 / 950TR-D  •  2044-985  Rev. J •  6/06

10

(NG, LP)  Exploded Parts Diagram

Service Parts

Beginning Manufacturing Date:  1-04

Ending Manufacturing Date:  ______

Intermittent Pilot Ignition

Valve Assembly

SL-950TR-IPI-D, SL-750TR-IPI-D, SL550TR-IPI-D

ITEM

DESCRIPTION

SERIAL #

PART NUMBER

1

Wire Assembly

2012-206

2

Thermostat Wire Assembly

2045-024

3

Burner Neck Gasket

2045-407

4

Pilot Assembly NG

385-510A

4

Pilot Assembly LP

385-511A

5

Valve Bracket

2025-101

6

Ground Strap

385-512

7

Flex Ball Valve Assembly

302-320A

8

Valve  NG

750-500

8

Valve LP

750-501

9

Flexible Gas Connector

530-302A

10

Module

593-592

11

Wire Assembly

593-590A

12

Battery Pack

593-594A

13

3 Volt Transformer

593-593A

14

Valve Plate Gasket

530-431

15

Pilot Bracket

530-164

16

Pilot Assembly Support

397-121

15

6

14

10

2

1

7

5

3

8

4

12

9

11

13

16

Summary of Contents for SL-550TR-D

Page 1: ...n in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away Glass and other surfaces are hot during operation and cool down DO NOT DISCARD THIS MANUAL CAUTION Important operating and maintenance instruc tions included This appliance may be installed as an ...

Page 2: ...pliance front READ and UNDERSTAND all instructions carefully before starting the installation FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty Prior to the first firing of the appliance READ the Using Your Appliance section of the Owners Guide DO NOT USE this appliance if any part has been under water Immediately CALL a qualified ser...

Page 3: ...aming theAppliance 19 Step 3 Installing the Vent System 22 A Vent System Approvals 22 B Installing Vent Components 32 C Vent Termination 35 Step 4 Positioning Leveling and Securing the Appliance 38 Step 5 The Gas Control Systems 38 Step 6 The Gas Supply Line 39 Step 7 Gas Pressure Requirements 39 Step 8 Wiring the Appliance 40 Step 9 Finishing 42 Step 10 Installing Trim Logs and Ember Material 43 ...

Page 4: ...44 985 Rev J 6 06 4 Part number list on following page 7 Log Set Assembly NG LP Exploded Parts Diagram Service Parts SL 550TR D Manufacturing Dates 1 04 to ____ IPI Manufacturing Dates 1 04 to ____ 1 2 3 4 5 6 15 13 14 8 9 10 11 12 ...

Page 5: ... Bottom 550 249A 15 Junction Box 4021 013 Flue Restrictor 530 299 Mineral Wool 050 721 Glass Latch Assembly 386 122A T ouch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG NGK 550TR C Conversion Kit LP LPK 550TR C IPI IGNITION ONLY Conversion Kit NG NGK 550IPIC Conversion Kit LP LPK 550IPIC ACCESSORIES Fan Kit GFK 160A Extended Vertical Baffle Kit BAF VERT Wall Switch Kit Off wh...

Page 6: ...4 985 Rev J 6 06 6 Part number list on following page 7 Log Set Assembly NG LP Exploded Parts Diagram Service Parts SL 750TR D Manufacturing Dates 1 04 to ____ IPI Manufacturing Dates 1 04 to ____ 8 9 10 11 12 13 2 3 4 5 6 14 16 15 1 ...

Page 7: ...Box 4021 013 Thermocouple 446 511 Thermopile 060 512 Pilot Tube SRV485 301 Exhaust Restrictor 530 299 Mineral Wool 050 721 Glass Latch Assembly 386 122A Touch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG NGK 750TR C Conversion Kits LP LPK 750TR C IPI IGNITION ONLY Conversion Kit NG NGK 750IPIC Conversion Kit LP LPK 750IPIC ACCESSORIES Fan Kit GFK 160A Extended Vertical Baffle...

Page 8: ...4 985 Rev J 6 06 8 Part number list on following page 1 2 3 4 5 6 7 Log Set Assembly 16 14 15 NG LP Exploded Parts Diagram Service Parts SL 950TR D Manufacturing Dates 1 04 to ____ IPI Manufacturing Dates 1 04 to ____ 8 9 10 11 12 13 ...

Page 9: ...Box 4021 013 Thermocouple 446 511 Thermopile 060 512 Pilot Tube SRV485 301 Exhaust Restrictor 530 299 Mineral Wool 050 721 Glass Latch Assembly 386 122A Touch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG NGK 950TR C Conversion Kit LP LPK 950TR C IPI IGNITION ONLY Conversion Kit NG NGK 950IPIC Conversion Kit LP LPK 950IPIC ACCESSORIES Fan Kit GFK 160A Extended Vertical Baffle ...

Page 10: ...6 2 Thermostat Wire Assembly 2045 024 3 Burner Neck Gasket 2045 407 4 Pilot Assembly NG 385 510A 4 Pilot Assembly LP 385 511A 5 Valve Bracket 2025 101 6 Ground Strap 385 512 7 Flex Ball Valve Assembly 302 320A 8 Valve NG 750 500 8 Valve LP 750 501 9 Flexible Gas Connector 530 302A 10 Module 593 592 11 Wire Assembly 593 590A 12 Battery Pack 593 594A 13 3 Volt Transformer 593 593A 14 Valve Plate Gas...

Page 11: ...zo Ignitor 291 513 2 Burner Neck Gasket 2045 407 3 Thermostat Wire Assembly 2045 024 4 Pilot Assembly NG SL 550TR D SL 750TR D 485 510A 4 Pilot Assembly NG SL 950TR D 530 510A 4 Pilot Assembly LP SL 550TR D SL 750TR D 485 511A 4 Pilot Assembly LP SL 950TR D 530 511A 5 Valve Bracket 2025 101 6 Valve Plate Gasket 530 431 7 Flex Ball Valve Assembly 302 320A 8 Valve NG 060 522 8 Valve LP 060 523 9 Fle...

Page 12: ...U S A and Canada Heat Glo Quality Systems registered by SGS ICS Appliance Certification The Heat Glo appliance models discussed in this Owner s Manual have been tested to certification standards and listed by the applicable laboratories Certification MODELS SL 950TR D SL 750TR D SL 550TR D LABORATORY Underwriters Laboratories TYPE Direct Vent Gas Fireplace Heater STANDARD ANSI Z21 88 CSA2 33 UL307...

Page 13: ...ad in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa tion unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 ...

Page 14: ...ure maximum safety and benefit Failure to follow these instructions will void the owner s warranty and may present a fire hazard The Heat Glo Warranty will be voided by and Heat Glo disclaims any responsibility for the following actions Installation of any damaged appliance or vent system component Modification of the appliance or direct vent system Installation other than as instructed by Heat Gl...

Page 15: ...S CONTROLS HOOD CERAMIC FIBER PAD BOTTOM GRILLE COVER ELECTRICAL ACCESS VENT COLLARS TOP STANDOFFS Î 39 5 8 1007mm 22 559mm 43 1092mm 48 1218mm 41 7 8 1063mm Ø6 5 8 168mm 37 5 8 956mm0 18 7 8 478mm 1 2 13mm 16 1 4 414mm 8 3 4 223mm 15 11 13 402mm 2 3 16 55mm 6 152mm GAS LINE ACCESS 6 7 8 174mm ELECTRICAL ACCESS Ø 8 203mm 3 9 16 90mm ...

Page 16: ...HOOD CERAMIC FIBER PAD BOTTOM GRILLE COVER ELECTRICAL ACCESS VENT COLLARS TOP STANDOFFS Î 34 5 8 879mm 30 3 4 781mm 15 3 8 391mm 15 7 8 403mm 36 1 8 917mm 40 7 8 1039mm Ø 6 5 8 168mm 16 1 4 413mm 8 13 16 224mm 1 2 13mm 20 3 4 526mm 2 3 16 55mm 6 152mm GAS LINE ACCESS 6 7 8 174mm ELECTRICAL ACCESS Ø 8 203mm 3 9 16 90mm 37 7 8 962mm ...

Page 17: ...02mm 8 13 16 223mm 16 1 4 413mm 31 1 8 790mm 31 790mm 36 913mm Ø6 5 8 168mm 17 1 4 438mm 2 3 16 55mm 6 152mm GAS LINE ACCESS 6 7 8 174mm ELECTRICAL ACCESS 32 9 16 828mm Ø 8 203mm 3 9 16 90mm BOTTOM GRILLE COVER ELECTRICAL ACCESS VENT COLLARS TOP STANDOFFS RATING PLATE LABELS GAS ACCESS GAS CONTROLS HOOD CERAMIC FIBER PAD ...

Page 18: ...nside a chase CAUTION TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES THEREFORE YOUR LOCAL BUILD ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS Factory built appliance chases should be constructed in the manner of all outside walls of the home ...

Page 19: ...ppliance Appliance framing can be built before or after the appliance is set in place Framing should be positioned to accommo date wall coverings and appliance facing material The dia gram below shows framing reference dimensions CAUTION MEASURE APPLIANCE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING WALL STUD NON COMBUSTIBLE ZONE IS DEFINED BY 3 ABOVE THE ELBOW FO...

Page 20: ...CHES 34 93mm AT EACH JOINT Figure 6 DVP Series Direct Vent Component Specifications 5 inch inner pipe 8 inch outer pipe DVP90ST 12 9 16 11 1 4 7 1 4 1 1 4 TYP 1 2 TYP 8 9 16 DVP36 DVP48 48 24 36 4 6 DVP4 DVP6 12 DVP12 2 MIN DVP12A 12 3 16 MAX DVP24 9 7 8 45 0O 10 1 4 DVP45 14 1 4 ...

Page 21: ...t Specifications 4 inch inner pipe 6 5 8 inch outer pipe 120 3048mm 24 610mm 36 914mm 60 1524mm 9 1 4 6 5 8 6 1 2 6 3 8 6 1 2 9 5 8 9 5 8 6 5 8 6 3 8 8 3 4 SL 09D 12 17 SL 12 17D SL12 17D SL 24D SL 36D SL 48D 47 3 4 35 3 4 23 3 4 SL 45D SL 90D SL 17 24D SL17 24D 17 24 SL 06D SL 12D 5 3 4 6 5 8 6 1 2 11 3 4 SL FLEX 2 SL FLEX 10 SL FLEX 5 SL FLEX 3 ...

Page 22: ...instructions are included with each vent termination kit and should be used in conjunction with this Owner s Manual Figure 8 shows vent system components and terminations The vent systems installed on this gas appliance may in clude one two or three 90 elbow assemblies The rela tionships of vertical rise to horizontal run in vent configura tions using 90 elbows MUST BE strictly adhered to The rise...

Page 23: ...s SL 550TR D and SL 750TR D ONLY 45 DEGREE ELBOW H 90 DEGREE ELBOWS For corner installation of model SL 950TR D The use of two 900 elbows in a corner installation will affect space requirements see Fig 4 Figure 9 Flex Vent The flex vent must be supported with the spacing between support intervals not exceeding 4 feet with no more than inch sag between supports A support is required at each change ...

Page 24: ...L 550TR D V MIN H MAX 90o Elbow on Top 2 5 FT 863mm 1 FT 305mm 2 5 FT 863mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH ONE 1 90o ELBOW PROPANE H MAX 16 FT 4 8m V H MAX 40 FT 12 2m MODEL SL 750TR D MODEL SL 950TR D H MAX H MAX NOTALLOWED NOTALLOWED 2 FT 610mm 2 FT 610mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT ...

Page 25: ... MAX 1 86 m 12 MAX 3 6m 4 MIN 1 22 m 8 MAX 2 48 m 16 MAX 4 8m V H H1 40 MAX 12 4 m H 8 MAX 2 48 m H H1 16 MAX 4 8m Figure 14 Venting with Two 90 Elbows V FT H H1 FT 1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 86 m 4 MIN 1 22 m 8 MAX 2 48 m H H1 8 MAX 2 48 m V H H1 40 12 2m MAX Use DVP Series components only V H H1 H1 V H ...

Page 26: ... 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL SL 550TR D V MIN H H1 MAX 90o Elbow on Top 2 5 FT 863mm 1 FT 305mm 2 5 FT 863mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH TWO 2 90o ELBOWS PROPANE H H1 MAX 16 FT 4 8m V H H1 MAX 40 FT 12 2m MODEL SL 750TR D MODEL SL 950TR D H H1 MAX H H1 MAX NOTALLOWED NOTALLOWED 2 FT 610m...

Page 27: ... 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL SL 550TR D V MIN H MAX 90o Elbow on Top 2 5 FT 863mm 1 FT 305mm 2 5 FT 863mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH TWO 2 90o ELBOWS PROPANE H MAX 16 FT 4 8m V V1 HMAX 40 FT 12 2m MODEL SL 750TR D MODEL SL 950TR D H MAX H MAX NOTALLOWED NOTALLOWED 2 FT 610mm 2 FT 610mm ...

Page 28: ... 12 MAX 3 72m 4 MIN 1 22m 8 MAX 2 48m 16 MAX 4 8m V1 V H H1 40 MAX 12 4m H 8 MAX 2 48m H H1 16 MAX 4 8m V H H H1 1 MIN 305 mm 2 MAX 610 mm 4 MAX 1 22m 2 MIN 610 mm 4 MAX 1 22 m 8 MAX 2 48m 3 MIN 914 mm 6 MAX 1 86 m 12 MAX 3 72m 4 MIN 1 22 m 8 MAX 2 48 m 16 MAX 4 8m V H H1 H2 40 MAX 12 4 m H 8 MAX 2 48m H H1 H2 16 MAX 4 8m V H H H1 H2 Use DVP Series components only H H1 H2 V H V H1 V1 ...

Page 29: ...6 FT 4 8m 16 FT 4 8m VENTING WITH THREE 3 90o ELBOWS NATURAL GAS V H V1 H1 MAX 40 FT 12 2m VENTING WITH THREE 3 90o ELBOWS PROPANE MODEL SL 550TR D MODEL SL 750TR D MODEL SL 950TR D V MIN H MAX H H1 MAX H MAX H H1 MAX H MAX H H1 MAX 90o Elbow on Top 2 5 FT 863mm 5 FT 1 53m NOT ALLOWED NOT ALLOWED NOT ALLOWED NOT ALLOWED 1 FT 305mm 2 5 FT 863mm 5 FT 1 53m 2 FT 610mm 4 FT 1 22m 2 FT 610mm 4 FT 1 22m...

Page 30: ...14mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL SL 550TR D V MIN H H1 MAX 90o Elbow on Top 2 5 FT 863mm 1 FT 305mm 2 5 FT 863mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH THREE 3 90o ELBOWS PROPANE H H1 MAX 16 FT 4 8m V V1 H H1 MAX 40 FT 12 2m MODEL SL 750TR D MODEL SL 950TR D H H1 MAX H H1...

Page 31: ...90 ELBOWS NATURAL AND PROPANE GAS V H V2 V1 H1 Use SL D Series components only V MIN H MAX 2 609mm 5 1 52m V1 MIN H1 MAX V2 MIN 5 1 52m 5 1 52m 4 5 1 37m V V1 V2 H H1 MAX 40 12 2m NOTE There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 9 ...

Page 32: ... SET OF COLLARS YOU ARE USING COULD NEGATIVELY AFFECT APPLIANCE PERFORMANCE WARNING YOU MUST LEAVE THE INSULA TION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING FAILURE TO DO THIS COULD CAUSE A FIRE HEAT SHIELD DISCARD INSULATION SEAL CAP SEAL CAP HEAT SHIELD INSULATION DISCARD BOTH PIECES DVP Series Venting Only 1 Attaching the Venting to the Appliance Refer to Cinch Pipe and Termination Cap i...

Page 33: ...l Firestops and Vent Termination SL D and SL Flex Series Venting Only 1 Attach the First Vent Component to the Starting Collars To attach the first vent component to the starting collars of the appliance Lock the vent components into place by sliding the con centric pipe sections with four 4 equally spaced interior beads into the appliance collar or previously installed com ponent end with four 4 ...

Page 34: ...OLE 10 254mm 10 254mm Position the firestops on both sides of the hole previ ously cut and secure the firestops with nails or screws The heat shields of the firestops MUST BE placed to wards the top of the hole Continue the vent run through the firestops Figure 24 Hole and Vent Pipe Figure 25 Heat Shield Interior Exterior Firestops TRIM HEAT SHIELD IF TOO LONG ADD TO SHIELD IF TOO SHORT EXTERIOR F...

Page 35: ...n structions Figure 29 Trapezoid Termination Cap 7 1 4 184mm WARNING THE TERMINATION CAPMUST BE POSITIONED SO THAT THEARROW IS POINT ING UP WARNING VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SID ING VENT TERMINATION CLEARANCES MUST BE FOLLOWED TO AVOID FIRE DANGER SEE VENT TERMINATION MINIMUM CLEARANCES DI AGRAM ON FOLLOWING PAGE For All Venting Figure 27 Ceiling Firestop Ceiling Side ...

Page 36: ...pen only on one side and with an overhang are permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be 3 feet minimum between termination caps 2 All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap 3 All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below th...

Page 37: ...MINIMUM HEIGHTS PROVIDED THE TERMI NATION CAP IS AT LEAST TWO 2 FEET 20 INCH ES FOR DVP PIPE FROM AVERTICAL WALLAND 2 FEET BELOWAHORIZONTAL OVERHANG NOTE This also pertains to vertical vent systems in stalled on the outside of the building Roof Pitch H min ft flat to 6 12 1 0 over 6 12 to 7 12 1 25 over 7 12 to 8 12 1 5 over 8 12 to 9 12 2 0 over 9 12 to 10 12 2 5 over 10 12 to 11 12 3 25 over 11 ...

Page 38: ...e 33 Gas Control System Standing Pilot Step 5 The Gas Control Systems WARNING THIS UNIT IS NOT FOR USE WITH SOLID FUEL Two types of gas control systems are used with this model Standing Pilot Ignition and Intermittent Pilot Ignition IPI Standing Pilot Ignition System This system includes millivolt control valve standing pilot thermopile thermocouple flame sensor and piezo ignitor WARNING 110 120 V...

Page 39: ... firebox Open the appliance lower grille insert the gas supply line throughthegaslinehole andconnectittotheshut offvalve When attaching the pipe support the control so that the lines are not bent or torn After the gas line installation is complete all connec tions must be tightened and checked for leaks with a commercially available non corrosive leak check solu tion Be sure to rinse off all leak ...

Page 40: ...Y PIEZO WHITE RED VALVE PILOT THERMOCOUPLE NOTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE O JUNCTION BOX VARIABLE SPEED CONTROL TEMPERATURE SENSOR SWITCH WHT GRN BLK BLK 110 120 VAC BLOWER BLOWER RECEPTACLE BLK BLK BLK BLK WHT GROUND WHT BLK BLK BLK NOTE Awall switch or re mote must be used on this appliance CAUTION L...

Page 41: ...ion IPI Wiring Diagram Optional Accessories Optional fan and remote control kits require that 110 120 VAC be wired to the appliance junction box Wall Switch Position the wall switch in the desired position on the wall An assembly of 18 ft of 20 AWG is provided with the fire place to connect the wall switch to the appliance Instead of the supplied assembly wire with a length of 25 ft or less and a ...

Page 42: ...ustibles above Appliance CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND THE APPLIANCE SURROUND TOP AND SIDES ARE SEALED A 300 F MINIMUM SEALANT MATE RIAL MUST BE USED THESE JOINTS ARE NOT RE QUIRED TO BE SEALED ONLY NON COMBUSTIBLE MATERIAL USING 300 F MINIMUM ADHESIVE IF NEEDED CAN BE APPLIEDAS FACING TO THEAPPLI ANCE SURROUND SEE THE DIAGRAM BELOW Hearth Extensions A hearth extension may be de...

Page 43: ... the top and bottom of the glass door Remove the glass door from the unit see Figure 40 Place dime size pieces of ember material about 1 2 inch apart near port holes in burner top Do NOT press em bers into burner ports Cover the top of the burner with a single layer of ember material For best performance do NOT place embers on the ports at the rear of the burner see Figure 41 Save the remaining em...

Page 44: ... shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distributor to order Double check vent terminations and front grilles for obstructi...

Page 45: ...tterns MAKE SURE THE FLAMES ARE STEADY NOT LIFTING OR FLOATING Checking Vent System Frequency Before initial use and at least annually thereafter more frequently if possible By Qualified service technician Home owner Task Inspect the external vent cap on a regular basis to ensure that no debris is interfering with the flow of air Inspect entire vent system for proper function Cleaning Glass Door F...

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