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Heat & Glo  •  Cyclone-Cust  •  2061-900 Rev. L  •  10/08

6

A.  Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to 
operate with all combustion air siphoned from outside of 
the building and all exhaust gases expelled to the out-
side. No additional outside air source is required.

Getting Started 

 

C.  Inspect Appliance and Components

When planning an appliance installation, it’s necessary to 
determine the following information before installing:

•  Where the appliance is to be installed.

•  The vent system confi guration to be used.

•  Gas supply piping.

• Electrical wiring.

• Framing and fi nishing details.

•  Whether optional accessories—devices such as a wall 

switch, or remote control—are desired.

B.  Tools and Supplies Needed

Before beginning the installation be sure that the following 
tools and building supplies are available.

Reciprocating saw 

 Framing material

Pliers 

 Hi temp caulking material

Hammer  

Gloves

Phillips screwdriver 

 Framing square

Flat blade screwdriver   Electric drill and bits (1/4 in.)

Plumb line 

 Safety glasses

Level 

 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

Manometer Voltmeter

Tape measure 

Noncorrosive leak check solution

One 1/4 inch female connection (for optional fan).

•  Carefully remove the appliance and components from 

the packaging. 

•  The vent system components and trim doors are shipped 

in separate packages. 

•  Report to your dealer any parts damaged in shipment, 

particularly the condition of the glass. 

•  Read all of the instructions before starting the insta-

llation. Follow these instructions carefully during the 
installation to ensure maximum safety and benefi t. 

Check building codes prior to installation.

•  Installation MUST comply with local, regional, state and 

national codes and regulations.

•  Consult local building, fi re offi cials or authorities having jurisdic-

tion about restrictions, installation inspection, and permits.

CAUTION

Keep appliance dry. 

•  Mold or rust may cause odors.

•  Water may damage controls.

Inspect appliance and components for damage. 
Damaged parts may impair safe operation.

•  Do NOT install damaged components.

•  Do NOT install incomplete components.

•  Do NOT install substitute components.

Report damaged parts to dealer.

Hearth & Home Technologies disclaims any 
responsibility for, and the warranty will be voided 
by, the following actions:

•  Installation and use of any damaged appliance or vent 

system component.

• Modifi cation of the appliance or vent system.

•  Installation other than as instructed by Hearth & Home 

Technologies.

•  Improper positioning of the glass door.

•  Installation and/or use of any component part not approved 

by Hearth & Home Technologies.

Any such action may cause a fi re hazard.

WARNING

WARNING

WARNING

Summary of Contents for Cyclone-Cust

Page 1: ...e rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians sup...

Page 2: ...liance can be found on the rating plate usually located in the control area of the appliance Homeowner Reference Information Heat Glo a of Hearth Home Technologies Inc 20802 Kensington Boulevard Lakev...

Page 3: ...e Certification 4 B Glass Specifications 4 C BTU Specifications 4 D High Altitude Installations 4 E Non Combustible Materials Specification 4 F Combustible Materials Specification 4 G Electrical Codes...

Page 4: ...rd Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood...

Page 5: ...ting appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector...

Page 6: ...he appliance and components from the packaging The vent system components and trim doors are shipped in separate packages Report to your dealer any parts damaged in shipment particularly the condition...

Page 7: ...ccess Locate appliance away from traffic areas A Selecting Appliance Location When selecting a location for your appliance it is important to consider the required clearances to walls see figure 3 1 F...

Page 8: ...alled in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air t...

Page 9: ...10 08 9 D Mantel Projections Figure 3 3 Clearances to mantels or other combustibles above appliance SLIP SECTION COMBUSTIBLE MATERIAL 41 3 8 in 0 to 1 2 in 34 3 8 in TO CEILING AND OR MANTEL FIRESTOP...

Page 10: ...l clearances from this surface Measure vertical clearances from this surface Figure 4 3 Multiple Vertical Termination Figure 4 2 specifies minimum vent heights for various pitched roofs See Figure 4 4...

Page 11: ...th an overhang are permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be 3 feet minimum between termination caps 2 All mechanical air intakes within 10 feet...

Page 12: ...1 5 5 Vent Information and Diagrams A Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams C Measuring Standards Vertical and horizontal measurements listed in...

Page 13: ...p systems Install wall shield and ceiling firestops as specified Failure to keep insulation or other material away from vent pipe may cause fire WARNING VT Min HT Max 2 ft 2 ft 3 ft 6 ft 4 ft 10 ft 5...

Page 14: ...Figure 5 5 1 Top Vent Horizontal Termination continued Three Elbows HT H2 V2 H1 V1 VT V1 H1 V2 H2 VT Min HT Max 2 ft 2 ft 3 ft 6 ft 4 ft 10 ft 5 ft 15 ft VT HT 40 ft Max No specific restrictions on th...

Page 15: ...restrictor into the slip section as shown SLIP SECTION FLUE RESTRICTOR GLASS CYLINDER ASSEMBLY Flue Restrictor Part No Inside Diameter Max Vertical VT 2061 204 2 3 4 in 15 30 ft 2061 203 2 1 2 in 30...

Page 16: ...Figure 5 8 2 Top Vent Vertical Termination continued Three Elbows V2 VT HT H2 H1 V1 V1 H1 H2 V2 VT Min HT Max 2 ft 2 ft 3 ft 6 ft 4 ft 10 ft 5 ft 15 ft VT HT 40 ft Max No specific restrictions on thi...

Page 17: ...eater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield firestop is only required on one side and no heat shield is necessary If your local inspector requires t...

Page 18: ...ield Note An additional ceiling firestop is not required if attic shield is used Frame opening for attic shield Attic shield may be installed above or below ceiling see Figure 6 4 Secure with three fa...

Page 19: ...agging loose insulation Do NOT install against combustible materials such as exposed insulation plastic and insulation backer WARNING WARNING The diagram shows how to properly position level and secur...

Page 20: ...he vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating FIRST SECTION OF PIPE This first sectio...

Page 21: ...be inserted into the adjacent outer flue expanded end and attached to the next pipe section with three screws The other end of the MI pipe section can then be attached by fitting another pipe section...

Page 22: ...st be supported every 5 feet with a vent support or plumber s strap Figure 8 12 Align and Disassemble Vent Sections Figure 8 11 Rotate Seams for Disassembly Figure 8 10 Securing Horizontal Pipe Sectio...

Page 23: ...p See Figure 8 12 If the wall thickness does not allow the required 1 1 2 inch 38 mm heat shield overlap when installed an extended heat shield DVP HSM B must be used Important Notice Heat shields may...

Page 24: ...crews supplied through the pilot holes in the outer collar of the cap into the outer flue of the pipe see Figure 8 15 Roof Pitch H Min Ft Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5...

Page 25: ...ar around the exposed pipe section and align brackets Insert a bolt provided through the brackets and tighten nut to complete storm collar assem bly see Figure 8 18 Slide the assembled storm collar do...

Page 26: ...ppliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig 9 9 Gas Information Note Gas line may be run from either side of the appliance provided the hole i...

Page 27: ...th local authorities Ensure that gas line does not come in contact with outer wrap of appliance Follow local codes Incoming gas line should be piped into the valve compartment and connected to the 1 2...

Page 28: ...using a wire crimping tool See Figure 10 2 Note The system is polarity sensitive Polarity must be correct for this fireplace to operate correctly Transformer bracket Transformer bracket 6 Connect the...

Page 29: ...ock for operation A wiring diagram is shown in Figure 10 9 This appliance is equipped with a 24V valve Optional Accessories Requirements Wiring for optional accessories should be done now to avoid rec...

Page 30: ...grilles Do NOT modify grilles Modifying or covering grilles could cause temperature rise and fire hazard Finishing materials must not interfere with Air flow through grilles or louvers Operation of lo...

Page 31: ...er to Section 15 Shock or fire risk Use ONLY optional accessories approved for this appliance Using non listed accessories voids warranty Using non listed accessories may result in a safety hazard Onl...

Page 32: ...sistance or additional information consult a qualified installer service agency or the gas supplier Do NOT use this appliance if any part has been under water Immediately call a qualified service tech...

Page 33: ...and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier DO...

Page 34: ...s Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if appliance w...

Page 35: ...ng glass may cause a permanent white film on glass CAUTION When cleaning glass assembly Avoid striking scratching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner...

Page 36: ...rom the orifice Figure 14 4 The fan plate can now be accessed Remove the four screws Lift the fan plate being careful to not cut or scar wiring while disconnecting them from the fan motor Figure 14 2...

Page 37: ...be avoided 2 Remove any foreign objects 3 Verify unobstructed air circulation Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner to...

Page 38: ...m Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 3 Figure 15 1 Appliance Dimensions Location Inches Millimeter Location Inches...

Page 39: ...in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP 10 in 254 mm 24 in 610 mm DVP HVS Vent Support DVP AS Attic Shield DVP WS Wall Shield Firestop DVP FS Ceiling F...

Page 40: ...op Wall Shield Firestop Wall Shield Firestop HSM Heat Shield DVP TRAP2 Heat Shield DVP TRAP2 DVP90ST HSM Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be...

Page 41: ...7 mm 24 5 8 in 625 mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVH...

Page 42: ...liance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Top Cover Assembl...

Page 43: ...IPTION COMMENTS PART NUMBER 1 Burner Tube 2073 025 Y 2 Transformer 060 599 Y 3 Control Module Pre Feb 2005 2061 138 Y Post Feb 2005 SRV2061 592 Y 4 Relay Solder Plug In Pre Feb 2005 2073 158 Y Post Fe...

Page 44: ...under this warranty is limited to the purchase price of the product In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular ma...

Page 45: ...and approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty...

Page 46: ...___________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2008 This product may be covered by one...

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