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Heat & Glo  •  6000PLUS  •  2063-900  Rev. E  •  11/05

14

For Intermittent Pilot Ignition (IPI) Wiring
3 Volt Transformer

This appliance comes with a 3 volt transformer. The trans-

former plugs into the junction box, and the two leads plug

into the green control module (see Figure 8).

Appliance Requirements

This appliance requires that 110-120 VAC be wired to the

junction box included in the manual bag assembly. Maintain

correct polarity when wiring the junction box.

Figure 8. Intellifire Wiring Diagram

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC-

TION WHEN SERVICING CONTROLS. WIRING ERRORS

CAN CAUSE IMPROPER AND DANGEROUS OPERA-

TION. VERIFY PROPER OPERATION AFTER SERVICING.

NEUTRAL

GROUND

REMOTE

CONTROL

HOT

LOW VOLTAGE

SEE NOTE 1

ON/OFF 

WALL SWITCH

VALVE

TRANSFORMER

OUTLET

PLUG-IN

3V TRANSFORMER

FLAME SPARKER /

SENSOR

IGNITION

MODULE

(3V)

TO “R2” ON

HRV200 PLUS

BOARD

TO “R1” ON

HRV200 PLUS

BOARD

VALVE

TO “12V” ON

 HRV200 PLUS BOARD

TO “H1” ON

HRV200 PLUS BOARD

ORANGE

BLUE

TEMP SENSOR

BROWN

B

R

O

W

N

PLUG-IN

TRANSFORMER

3 VAC

FAN

REM

/AU

X

TR

AN

S

H

O

T

NE

UT

R

A

L

5     4

     3     2  

   1   

5    

 4     3     2   

  1   

WHITE

(SENSOR)

ORANGE

(IGNITOR)

GROUND TO

FIREPLACE

CHASSIS

I

S

IGNITOR MODULE 3 VAC

INTERMITTENT PILOT IGNITOR

OR

A

N

GE

G

R

EEN

Optional Accessories

Optional fan and remote control kits require that 110-120

VAC be wired to the fireplace junction box.

Î

Summary of Contents for 6000PLUS

Page 1: ...ombustibles away Glass and other surfaces are hot during operation and cool down This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and must be installed in accordance with the manufacturer s instruc tions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installa tion in Mobile Homes CAN CSA Z240MH Th...

Page 2: ...ILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty DO NOT USE this appliance if any part has been under water Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water THIS UNIT IS NOT FOR USE WITH SOLID FUEL Installation and repair sho...

Page 3: ...e 11 Step 3 Installing the Vent System 11 Step 4 Securing the Fireplace 11 Step 5 The Gas Control Systems 11 Step 6 The Gas Supply Line 12 Step 7 Gas Pressure Requirements 12 Step 8 Wiring the Fireplace 13 Step 9 Sequence of Operation 15 Step 10 Finishing 16 Step 11 Installing Trim Logs and Ember Material 16 Installing the Trim 16 Positioning the Logs 16 Shutter Settings 16 Placing the Ember Mater...

Page 4: ...the National Fuel Gas CodeANSI Z223 1 NFPA54 current edition The Uniform Mechanical Code current edition and local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space These models natural gas and propane can be installed in a bedroom in Canada if a thermostat Model WH STAT is installed with the unit Consult local code authorities Detailed install...

Page 5: ...nning a fireplace installation it s necessary to determine Where the unit is to be installed The vent system configuration to be used Gas supply piping Electrical wiring Framing and finishing details Whether optional accessories devices such as a fan wall switch or remote control are desired If the fireplace is to be installed on carpeting or tile or on any combustible material other than wood flo...

Page 6: ...S ACCESS GAS CONTROLS RATING PLATES LABELS VENT COLLARS HOOD STANDOFFS ACCESS ELECTRICAL OUTSIDE AIR GAS LINE ACCESS 6 7 8 174mm 2 1 8 55mm 38 965mm 36 1 8 916mm 41 1043mm 34 5 8 879mm ELECTRICAL ACCESS 3 1 2 90mm 6 1 2 165mm 6 B VENT 152mm 9 3 8 238mm 21 1 2 548mm 28 1 2 724mm ...

Page 7: ... VARY WITH THE TYPE OF BUILDING THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES THEREFORE YOUR LOCAL BUILD ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS Factory built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building...

Page 8: ...US 110 120 VAC SER VICE MUST BE WIRED TO THE FIREPLACE JUNCTION BOX WARNING To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame Step 3 Installing the Vent System A 42 B 38 1 2 C 22 Figure 3 Framing Dimensions Framing should be constructed of 2 X 4 lumber or heavier WARNING To ensure proper clearances the front framing header must ...

Page 9: ... not penetrate the actual firebox Open the fireplace lower grille insert the gas supply line throughthegaslinehole andconnectittotheshut offvalve When attaching the pipe support the control so that the lines are not bent or torn After the gas line installation is complete all connec tions must be tightened and checked for leaks with a commercially available non corrosive leak check solu tion Be su...

Page 10: ...e needs a jacket with a temperature rating of 140o F 60o C or higher At the appliance connect the wire to the ON OFF switch pigtails Figure 7 Fan Wiring Diagram WARNING DO NOT CONNECT 110 120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED CAUTION LABEL ALL WIRES PRIOR TO DISCON NECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPE...

Page 11: ...NG CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION VERIFYPROPER OPERATIONAFTER SERVICING NEUTRAL GROUND REMOTE CONTROL HOT LOW VOLTAGE SEE NOTE 1 ON OFF WALL SWITCH VALVE TRANSFORMER OUTLET PLUG IN 3V TRANSFORMER FLAME SPARKER SENSOR IGNITION MODULE 3V TO R2 ON HRV200 PLUS BOARD TO R1 ON HRV200 PLUS BOARD VALVE TO 12V ON HRV200 PLUS BOARD TO H1 ON HRV200 PLUS BOARD ORANGE BLUE T...

Page 12: ...es C2 and R1 terminals terminating burner operation 4 There is a 20 second delay post purge on the HRV high fan and a 5 minute delay on the HRV low fan e The HRV200PLUS shuts off 2 HRV200PLUS Defrost Mode a The HRV200PLUS demands gas appliance opera tion for defrost This occurs when the following conditions exist 1 The appliance is not in use 2 The outdoor temperature falls below 25o F 3 The DEFC1...

Page 13: ...e air inlet outlet grilles When overlapping on both sides leave enough space so that the bottom grille can be lowered and the trim door removed Positioning the Logs If the gas logs have been factory installed they should not need to be positioned If the logs have been packaged separately refer to the instructions that accompany the logs Save the log instructions with this manual If sooting occurs ...

Page 14: ...uent lightings of the fireplace will not require this purging of air from the gas supply lines unless the gas valve has been turned to the OFF position in which case the air would have to be purged NOTE The fireplace should be run 3 to 4 hours on the initial start up Turn it off and let it cool completely Remove and clean the glass Replace the glass and run the fireplace for an additional 8 hours ...

Page 15: ... Read the safety information on page 2 first 2 Turn off all electric power to the appliance 3 This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 4 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the Safety Information located on the previous pages If y...

Page 16: ...y By Qualified service technician Task Make a visual check of the straight flame sensor rod see Figure 5 Use emery cloth to carefully remove any existing film or white deposits Checking Flame Patterns Flame Height Frequency Periodically By Qualified service technician Home owner Task Make a visual check of your fireplace s flame patterns Make sure the flames are steady not lifting or floating See ...

Page 17: ... terminal on valve Connect black wire to ground Determine cause of improper flame on the sensor replace if necessary Connect green wire to valve Test voltage at battery terminals red and black wires If it is not at least 2 7 VAC find source of low voltage problem replace batteries or 3V adapter Check all wire connections including the ground wire If OK then remove green wire from valve with the pi...

Page 18: ...switches to shut appliance off Check breaker and disconnects to the appliance Check breaker to HRV200PLUS and ensure ventilator is plugged in with the door closed Check the dashboard FLAME switch Check any acces sory switched connected REM terminals Replace as needed Check wiring for correct connections and continuity Check appliance wiring per wiring diagram Check HRV200PLUS filters clean as need...

Page 19: ... properly and free of debris Ensure that the inner vent pipe has no leaks in it Ensure that the glass is tightened properly on the unit particularly on the top corners Corrective Action Please contact your Heat Glo dealer for any questions or concerns For the number of your nearest Heat Glo dealer please call 1 888 427 3973 Printed in U S A Copyright 2005 Heat Glo a brand of Hearth Home Technologi...

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