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Hearth & Home pelpro PP130, Service Manual

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Hearth & Home pelpro PP130 Service Manual Download Page 44

44

06/21

8390-016A

DIAL CONTROL TROUBLESHOOTING

DIAL CONTROL SPECS:

5VDC POWERS THE CONTROL

RESISTANCE MEASURED ACROSS BLACK & WHITE WIRE FOR DIAL:  10K OHMS TO 0 OHMS (OFF TO HI)

        SET TEMP VCC

        SET TEMP GND

        SET TEMP SIG

        FEED ADJUST VCC

         FEED ADJUST GND

         FEED ADJUST SIG

LED RED

LED AMBER

LED GREEN

BLACK

WHITE

PURPLE

PURPLE

BLUE

BLUE

WHITE

RED

BLACK

BLACK

BLACK

RED

WHITE

GREEN

ORANGE

BLUE

BROWN

YELLOW

PURPLE

BLACK

RED

WHITE

GREEN

ORANGE

BLUE

BROWN

YELLOW

PURPLE

Summary of Contents for pelpro PP130

Page 1: ...1 06 21 8390 016A SERVICE MANUAL PP60 PP60 B PP70 PP130 PP130 B...

Page 2: ...ter If the meter is not auto sensing AC voltage will need to be chosen when specified in the instructions AC voltage is also sometimes shown as V on multimeters If instructed to check VDC DC voltage w...

Page 3: ...Exhaust Combustion Blower 812 4400 Y Gasket Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly SRV7086 021 Y 6 Baf e Kit SRV7079 006 7 Fi...

Page 4: ...5 1 Glass Assemlby SRV7081 173 Y 5 2 Rope Door 3 4 x 84 832 1680 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024 Y 5 5 Handle Black Phenolic Kit KS 5140 1442 Y 15 F...

Page 5: ...Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly See Following Page Y 6 Baffle Kit SRV7079 006 7 Firepot SRV7077 003 Y 8 Igniter Chambe...

Page 6: ...lass Assemlby SRV7081 173 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV7000 944 5 5 Handle Black Phenolic Kit KS...

Page 7: ...Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly SRV7086 021 Y 6 Baffle Kit SRV7079 006 7 Firepot SRV7077 003 Y 8 Igniter Chamber Kit SRV7077 110 9 I...

Page 8: ...Door 3 4 x 84 832 1680 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV7000 944 5 5 Handle Black Phenolic Kit KS 51...

Page 9: ...Combustion Blower 812 4400 Y Gasket Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 4 Snap disc Manual Reset SRV230 0080 Y 5 Door Assembly SRV7086 021...

Page 10: ...MENTS PART NUMBER 5 Door Assembly SRV7086 021 Y 5 1 Glass Assembly SRV7081 173 5 2 Rope Door 3 4 x 84 832 1680 5 3 Hinge Pins Pkg of 2 433 1590 2 5 4 Threaded Handle Assembly Kit SRV7093 024 Y 5 5 Han...

Page 11: ...ower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 4 Snap disc Manual Reset SRV230 0080 Y 5 Door Assembly SRV7086 021 Y 6 Baffle Kit SRV7077 006 7 Firepot SRV7077...

Page 12: ...86 021 Y 5 1 Glass Assembly SRV7081 173 5 2 Rope Door 3 4 x 84 832 1680 5 3 Hinge Pins Pkg of 2 433 1590 2 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV...

Page 13: ...13 06 21 8390 016A PART LOCATIONS Note Other models are in similar location Left Side Exhaust Blower Feed Motor Over Heat Snap Disc Igniter Right Side Convection Blower Control Board Dial Control...

Page 14: ...light on dial control will change from a slow blink to rapid blink 2 Exhaust blower turns on 3 Igniter turns on 4 Vacuum switch closes 5 Feed motor will turn on after the 1 min igniter preheat sequen...

Page 15: ...control will change its blinks to show the current power level Power level will vary depending on room temp vs set temp on the dial These times are at trim 0 7 Second Cycle PP60 PP60 B PP130 PP70 PP1...

Page 16: ...Dial control will show a rapid yellow blink 15 Fire goes out in the firepot Appliance will continue to cool 16 Exhaust probe drops below 140 degrees and shuts the convection blower off 17 12 minute s...

Page 17: ...adjusted too low 2 Red Blinks Exhaust Probe Failure A bad connection on the probe or a broken wire 3 Red Blinks Ambient Probe Failure A bad connection on the probe or a broken wire 4 Red Blinks Misse...

Page 18: ...nition Page 27 8 Flashes Exhaust Over Temperature Page 20 SYMPTOM Not Feeding Pellets Page 37 Not Lighting the Fuel Page 34 Lazy or Sooty Flames Page 21 No Power Page 39 Convection Blower Not Coming O...

Page 19: ...appliance body APPLY HEAT TO EXHAUST SENSOR IS THE EXHAUST PROBE SENSOR WORKING IS THE EXHAUST PROBE SENSOR SECURED TO THE EXHAUST BLOWER SYSTEM IS REPAIRED IS THE BLOWER RUNNING YES NO REPLACE THE C...

Page 20: ...ER BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED BLACK BLACK CONVECTION BLOWER TROUBLESHOOTING CONVECTION BLOWER VOLTS RANGE 62VAC TO 115VAC 5VAC Convection blower range changes depending on power lev...

Page 21: ...THE REPAIR BY CLEANING OR REPLACING THE COMPONENT OR REPLACING THE CONTROL BOARD IS THE FEED MOTOR RUNNING IN A CYCLE MODE 1 TO 4 SEC ON TIME EVERY 7 SEC YES NO IS THE FUSE IN THE CONTROL BOARD GOOD...

Page 22: ...EXHAUST PROBE WILL READ AROUND 100K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO GET SMALLER 8 FLASHES EXHAUST OVER TEMPERATURE BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED...

Page 23: ...CING THE COMPONENT OR REPLACING THE CONTROL BOARD IS THE FEED MOTOR RUNNING IN A CYCLE MODE 1 TO 4 SEC ON TIME EVERY 7 SEC YES NO IS THE FUSE IN THE CONTROL BOARD GOOD UNPLUG THE APPLIANCE AND REMOVE...

Page 24: ...he Exhaust Blower Refer to Owner s manual for more instructions FIREPOT FIREPOT BAFFLES BAFFLES Firestop Rain Cap Flashing Ceiling Support Non combustible Hearth Pad 3 min or follow pipe manufacture l...

Page 25: ...CK FOR OBSTRUCTIONS SYSTEM IS REPAIRED IS THE AUGER FEEDING PELLETS INTO THE FIREPOT YES NO MAKE SURE THE HOPPER LID IS CLOSED DID ANY RED ALARM CODES FLASH AFTER 5 MINUTES OF OPERATION PROCEED TO THE...

Page 26: ...1 2 3 4 O N AUTO AL A R M Dial Control Hopper Lid Switch Igniter Behind Firepot Ambient Probe Back Side Serial Number Back Side Inside Stove Body Snap Disc Vacuum Switch Convection Blower Exhaust Blo...

Page 27: ...AN FIREBOX AND VENTING SYSTEM CHECK WIRE AND HOSE CONNNECTION TO SWITCH DOES SWITCH CLOSE TO LESS THAN 0 5 WITH EXHAUST BLOWER YES REPLACE VACUUM SWITCH YES NO VACUUM SPECS WITH DIAL CONTROL ON 0 TRIM...

Page 28: ...olumn while the exhaust blower is running on HIGH on a cold appliance NO Fire ALL VACUUM READINGS ARE MEASURED IN INCHES OF WATER COLUMN LONG VERTICAL VENT RUNS WILL PRODUCE GREATER VACUUM COMPARED TO...

Page 29: ...ID A FIRE START REMOVE FEED SYSTEM AND CHECK FOR OBSTRUCTIONS SYSTEM IS REPAIRED IS THE AUGER FEEDING PELLETS INTO THE FIREPOT YES NO MAKE SURE THE HOPPER LID IS CLOSED IS THE IGNITER GETTING HOT CHEC...

Page 30: ...06 21 8390 016A IGNITER BLACK WHITE PURPLE PURPLE BLUE BLUE ORANGE WHITE BLACK BLACK VOLTAGE TEST POINTS IGNITER SPECS 300W 115 VAC RESISTANCE 48 OHMS 4 FLASHES MISSED IGNITION IGNITER TROUBLESHOOTIN...

Page 31: ...INTO THE BOARD YES NO MAKE THE REPAIR BY REPLACING THE PROBE OR FIXING THE CONNECTION DID THE ALARM CODE GO AWAY PLUG THE PROBE BACK INTO THE CONTROL BOARD YES NO NO YES DID THE ALARM CODE GO AWAY AF...

Page 32: ...READ AROUND 10 2K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO GET SMALLER 3 FLASHES AMBIENT PROBE ALARM APPLIANCE IS NOT SENSING TEMP IN THE ROOM AMBIENT TEMP PROBE BLACK W...

Page 33: ...INTO THE BOARD YES NO MAKE THE REPAIR BY REPLACING THE PROBE OR FIXING THE CONNECTION DID THE ALARM CODE GO AWAY PLUG THE PROBE BACK INTO THE CONTROL BOARD DID THE ALARM CODE GO AWAY AFTER PLUGGING T...

Page 34: ...PLE BLUE BLUE ORANGE WHITE BLACK BLACK EXHAUST TEMP PROBE TEST POINT AT ROOM TEMPERATURE THE EXHAUST PROBE WILL READ AROUND 100K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO...

Page 35: ...APPLIANCE BACK IN AND TURN APPLIANCE ON AFTER A FEW MINUTES DID A FIRE START SYSTEM IS REPAIRED IS THE EXHAUST BLOWER COMING ON YES NO REPLACE THE IGNITER IS THE IGNITER GETTING HOT MAKE THE REPAIR B...

Page 36: ...36 06 21 8390 016A NOT LIGHTING THE FUEL 1 Check Igniter 2 Check Firepot Position...

Page 37: ...ULTIMETER IN VAC TO WIRE TEST PORTS SHOWN ON THE NEXT PAGE DOES THE METER SHOW AT LEAST 100 VAC APPLIANCE REPAIRED ARE WIRES PLUGGED INTO THE BLOWER YES NO REPLACE CONTROL BOARD YES NO YES REPLACE EXH...

Page 38: ...38 06 21 8390 016A EXHAUST TEMP PROBE M EXHAUST BLOWER BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED BLACK BLACK TEST POINTS EXHAUST BLOWER NOT COMING ON...

Page 39: ...IN AND TURN APPLIANCE ON APPLIANCE REPAIRED CLOSE THE HOPPER LID YES NO DOES AUGER FEED PELLETS OPEN HOPPER LID PRESS HOPPER LID SWITCH DOWN WITH FINGER DOES AUGER FEED PELLETS NO FOLLOW VACUUM SWITC...

Page 40: ...S CLOSED VACUUM SWITCH IS CLOSED WHEN THE EXHAUST BLOWER IS ON FEED MOTOR RUNS ON 115 VAC ALL CIRCUITS MUST BE CLOSED FOR THE FEED MOTOR TO WORK M FEED MOTOR VACUUM SWITCH BLACK WHITE PURPLE PURPLE BL...

Page 41: ...FUSE FROM CONTROL PANEL TO CHECK IF IT IS GOOD TOUCH MULTIMETER LEADS TO BOTH ENDS OF THE FUSE IN MODE GOOD FUSE WILL SHOW LESS THAN 1 SYSTEM IS REPAIRED IS THE SNAP DISC ON THE AUGER TUBE TRIPPED YE...

Page 42: ...POT FEED ADJUST GND POT FEED ADJUTS SIG LED RED LED AMBER LED GREEN FUSE M M M 110 V LINE NEUTRAL IGNITER FEED MOTOR EXHAUST BLOWER CONVECTION BLOWER VACUUM SWITCH BLACK WHITE PURPLE PURPLE BLUE BLUE...

Page 43: ...S REPAIRED IS THERE A GREEN BLINKING LIGHT ON THE DIAL CONTROL YES NO REPLACE THE DIAL CONTROL HARNESS ARE THERE ANY BROKEN WIRES IN THE DIAL CONTROL HARNESS DOES THE BLINK CHANGE IF YOU TURN ON THE D...

Page 44: ...TE WIRE FOR DIAL 10K OHMS TO 0 OHMS OFF TO HI SET TEMP VCC SET TEMP GND SET TEMP SIG FEED ADJUST VCC FEED ADJUST GND FEED ADJUST SIG LED RED LED AMBER LED GREEN BLACK WHITE PURPLE PURPLE BLUE BLUE WHI...

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