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HDI 2200 Position Indicator

User’s Manual –

2200, Rev 3

| JAN 2020

13

SECTION 8 Certification:

8.1 Certification Markings:

Gauge Head

Sensor

ATEX Certification Markings:

Gauge Head

Sensor

Note: In the event one of the components (gauge or sensor) fails, you can order the replacement

for a quick drop in replacement. When ordering, be sure to provide the applicable serial # or

certification requirements to ensure the replacement is acceptable.

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Summary of Contents for 2200

Page 1: ...HDI 2200 Position Indicator Gauge User s Manual Rev3 ...

Page 2: ...em Capacities 2 3 1 Position Indicators 2 4 System Options 2 4 1 Remote Display 2 4 2 4 20 mA Output 2 4 3 0 1VDC Output SECTION 3 Installation 3 1 Components Location 3 1 1 Console and Sensors 3 1 2 Cables 3 2 Mounting Hardware 3 3 Potentiometer Assembly Installation 3 3 1 General Assembly 3 3 2 Display Installation 3 3 3 Cables 3 4 4 20mA Potentiometer Installation SECTION 4 Theory of Operation ...

Page 3: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 3 SECTION 7 Preventative Maintenance 7 1 Choke Systems SECTION 8 Certification 8 1 Markings 8 2 Reports SECTION 9 Warranty ...

Page 4: ...items are missing immediately inform the freight forwarder Inspect all items for damage If any items are damaged immediately inform the freight forwarder and Houston Digital Instruments Inc 1 3 Precautionary Information Assure all directions on the packages are followed during unpacking and handling Please note if the return spring is preinstalled on the linear shaft Do Not compress the spring and...

Page 5: ...ication otherwise a single display system is used for Single Choke applications 2 2 2 Position Sensors As noted above HDI has designed several different sensor housings to be compatible to various choke styles to reduce onsite customization and to simplify installation after removing the existing pneaumatic sensors General dimensional drawings or photos are available upon request 2 2 3 Cables All ...

Page 6: ...4 3 0 1VDC Output HDI offers as an option a signal providing a 0 1Vdc remote output that may be used by the customer for chart recorder inputs and or datalogging This is a factory installed option and does not require calibration 2 4 4 ATEX Compliance HDI offers as an option to have units third party inspection by DNV for ATEX Compliance This is done on special requests and lead times may vary dep...

Page 7: ... the existing hole patterns and mounting hardware Remove the existing choke position assembly Install the new stainless steel housing and potentiometer assembly with mounting brackets with the existing mounting hardware Standard Linear Potentiometer Loosen the potentiometer brass mounting brackets to allow for adjustment With the choke body in the fully closed position adjust the cylinder potentio...

Page 8: ...ts to directly interface with a Data Acquistion or PLC system This configuration is installed in the same manner as previously addressed in this manual The sensor housing will have a small junction box mounted to the housing or may be mounted near by per a client s request Depending on your request the jbox may have open ended cables for direct termination or interface connectors may be configured...

Page 9: ...eighth division Bar Graph The Position Indicator does not require any warm up period Turning the system off when not in use will greatly extend battery life Power OFF by pressing the Mode Select Button and then pressing the Power Button The Position Indicator contains these operator initiated functions Mode Select Button Selects calibration and power on off Modes UP ARROW 100 Calibration Select Bu...

Page 10: ...he MODE button RUN indicator will turn OFF 6 Press Down button within 2 secs Now in calibration mode 7 The down arrow and a four digit number will appear at the top of the LCD display 8 Press the Enter button Accepts the low closed set point position unit returns to RUN mode 9 The closed position level is now set and the three digit display should read 000 0 5 1 2 Setting Open Position Level 1 Ope...

Page 11: ...se Pull apart the connector that connects the battery to the display A large screwdriver may be used by carefully placing it under the battery to pry it out of the case Insert the new battery in the case to the velcro Reconnect the connectors It is suggested that you replace the desiccant pack corrosion inhibitor and humidity indicator at this time Reassemble the display which has the HDI 013 proc...

Page 12: ...ystems that you perform a visual inspection from time to time perhaps every 6 months to ensure the stem has not been bent The sensor box when mounted has some play in the mounting pattern allowing you to align the unit to avoid putting any bind on the stem while in operation You should also periodically check the cables for any visual damage or cuts that will allow water or moisture into the cable...

Page 13: ...gs Gauge Head Sensor ATEX Certification Markings Gauge Head Sensor Note In the event one of the components gauge or sensor fails you can order the replacement for a quick drop in replacement When ordering be sure to provide the applicable serial or certification requirements to ensure the replacement is acceptable ...

Page 14: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 14 8 2 Certification Reports CSA Report ...

Page 15: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 15 ATEX Report ...

Page 16: ...ted under the provisions of this warranty shall be shipped prepaid to HDI and returned to the customer prepaid by HDI This is to include all applicable custom clearance fees etc for inbound international shipments All products not accepted under the provisions of this warranty shall be shipped prepaid to HDI and returned freight collect HDI shall not be responsible for repair or replacement of pro...

Page 17: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 17 ...

Page 18: ...ings Connector HDI 013 PCB Color Code 1 A P BLACK 2 B S WHITE 3 C G GREEN Rotary Potentiometer w stem face you Connector HDI 013 PCB Color Code Left A P BLACK Middle B S WHITE Right C G GREEN 4 20mA Output from LCD Connector A B C D E Function Code 4 20 4 20 Not Used Not Used GRND Color Black White Red Green Shield For custom specific 4 20mA Transmitter applications see below drawing for 2 possibl...

Page 19: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 19 ...

Page 20: ...HDI 2200 Position Indicator User s Manual 2200 Rev 3 JAN 2020 20 Client Maintenance Notes ...

Page 21: ...ISO 9001 2008 Office Phone 713 688 8555 After Hours Support 713 819 6103 Effective Sept 2016 4130 Directors Row Copyright 2016 Houston TX 77092 Revision 1 August 2016 ...

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