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HBM T12, Manual

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HBM T12 Manual Download Page 53

53

T12

A1979

−

10.0 en

HBM

Template: Frequency/Pulse Sensor
Parameter

Value

Unit

Required

user

rights

Explanation

Calibration Initials

HBM or

PTB

CAL

Initials of the calibrator or

calibration laboratory

concerned.

Calibration Period

(Days)

0

days

CAL

Time before recalibration,

calculated from the date

specified under Calibration

Date.

Measurement location ID

0

USR

Identification number for the

measuring point.

Can be assigned according to

the application. Possible

values: a number from 0 to

2047.

Summary of Contents for T12

Page 1: ...A1979 10 0 en Digital Torque Transducer T12 Mounting Instructions ...

Page 2: ......

Page 3: ... system only 18 7 5 Installing the rotor 19 7 6 Fitting the protection against contact option 21 7 7 Installing the stator 27 7 7 1 Preparing with the mounting kit included among the items supplied 28 7 7 2 Aligning the stator 30 7 7 3 Stator installation over the protection against contact option 32 7 8 Optical rotational speed angle of rotation measuring system option 33 7 8 1 Axial alignment 33...

Page 4: ...eas system 72 16 4 Stator 100 N m to 200 N m with rot speed meas system 73 16 5 Stator 100 N m to 10 kN m with rot speed meas system 74 16 6 Stator 100 N m to 200 N m with prot against contact 75 16 7 Stator 100 N m to 200 N m with prot against contact 76 16 8 Stator 500 N m to 1 kN m with prot against contact 77 16 9 Stator 2 kN m to 10 kN m with prot against contact 78 16 9 1 Protection against ...

Page 5: ...label example only on the Stator FCC ID and IC number range Label example with FCC ID and IC number Location on the stator of the device FCC ID 2ADAT T12S2 IC 12438A T12S2 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interfere...

Page 6: ...ation is only permitted when the rotor is installed The torque flange may only be installed by qualified personnel in compliance with the specifications and with the safety requirements and regulations of these mounting instructions It is also essential to observe the applicable legal and safety regulations for the application concerned The same applies to the use of accessories The torque flange ...

Page 7: ...otected by the design of the machine or by existing safety precautions Additional safety precautions The torque flange cannot as a passive transducer implement any safety relevant cutoffs This requires additional components and constructive measures for which the installer and operator of the plant is responsible The electronics conditioning the measurement signal should be designed so that measur...

Page 8: ...g point of view except with our express agreement Any modification shall exclude all liability on our part for any damage resulting therefrom Selling on If the torque flange is sold on these mounting instructions must be included with the torque flange Qualified personnel Qualified personnel means persons entrusted with siting mounting starting up and operating the product who possess the appropri...

Page 9: ...ith part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Symbol Meaning Statutory waste disposal mark The electrical and electronic devices that bear this symbol are subject to the European waste electrical and e...

Page 10: ...ns of a potentially dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury NOTE This marking draws your attention to a situation in which failure to comply with safety requirements can lead to damage to property Important This marking draws your attention to important information about the product or about handling the product Tip T...

Page 11: ...istant control software You can use this software to monitor the correct installation of the torque transducer set the signal conditioning zero balance filters scaling protect your settings or load the factory settings display and evaluate the measured values Instructions for installing the T12 Assistant on your PC can be found in the T12 Assistant Control Software Quick Start Guide pdf file on th...

Page 12: ...ements fast dynamic power measurements on engine and transmission test rigs and roll test stands Designed to work without bearings and with contactless digital signal transmission the torque measuring system is maintenance free The torque transducer is supplied for nominal rated torques of 100 N m to 10 kN m Depending on the nominal rated torque maximum rotational speeds of up to 18 000 rpm are pe...

Page 13: ... then possible Important Scaling at position see Fig 4 1 changes the internal calibration of the torque transducer The rotational speed signal can be filtered and also scaled for analog output The angle of rotation signal the power signal low pass filter LP and the temperature signal are only available on fieldbuses The torque signal and the rotational speed signal can be filtered via two low pass...

Page 14: ...s for transmitting the bridge excitation voltage and the measurement signal are located centrally in the rotor The coils for the contactless transmission of excitation voltage and measurement signal are located on the outer circumference of rotor side A The signals are sent and received by a transmitter head The transmitter head is mounted on the stator which houses the electronics for voltage ada...

Page 15: ...15 T12 A1979 10 0 en HBM Transmitter head Rotor Housing Rotational speed sensor option Side A Side B Stator Slotted disc option Fig 5 1 Mechanical structure exploded view ...

Page 16: ...ger for the operating personnel of the system in which the transducer is installed Implement appropriate safety measures to avoid overloads and to protect against resulting dangers Use a threadlocker medium strength e g LOCTITE to glue the screws into the counter thread to exclude prestressing loss due to screw slackening in the event of alternating loads Comply with the mounting dimensions to ena...

Page 17: ...can be reproduced and the properties of the transducer can be reconstructed at any time If there are no static temperature ratios for example because of the temperature differences between flange A and flange B the values given in the specifications can be exceeded Then for accurate measurements you must ensure static temperature ratios by cooling or heating depending on the application As an alte...

Page 18: ...he associated rotational speed sensor are already mounted at the factory The requisite screws a suitable screwdriver and the threadlocker are included among the components supplied Slotted disc Fastening screw Mounting ring Fig 6 1 Installing the slotted disc Important When carrying out the installation be careful not to damage the slotted disc Installation sequence 1 Push the slotted disc onto th...

Page 19: ...now such as the shunt signal To explicitly assign the data the identification number and the size are engraved on the rotor flange where they can be seen from outside NOTE Make sure during installation that you do not damage the measuring zone marked in Fig 6 2 by using it to support tools or knocking tools against it when tightening screws for example This can damage the transducer and produce me...

Page 20: ...depending on the connection geometry see Table 6 1 We recommend fillister head screws DIN EN ISO 4762 blackened smooth headed permitted size and shape variance as per DIN ISO 4759 Part 1 product class A 3 First tighten all the screws crosswise with 80 of the prescribed tightening torque Table 6 1 then tighten again crosswise with the full tightening torque 4 There are relevant tapped holes on flan...

Page 21: ...NVm 100 200 M8 10 9 34 500 M10 67 1 k M10 67 2 k M12 115 3 k M12 12 9 135 5 k M14 220 10 k M16 340 Table 6 1 Fastening screws 1 DIN EN ISO 4762 black oiled mtot 0 125 Important Dry screw connections can result in different friction factors see VDI 2230 for example This means a change to the required tightening moments The required tightening moments can also change if you use screws with a surface...

Page 22: ...plate Fig 6 4 Cover plates on the stator housing 2 Only for measuring ranges 500 N m to 3 kN m and subsequently ordered protection against contact some of the tapped holes for the locking screws are covered by attached film Make a semicircular cutout in the film here with a minimum radius of 6 mm use a cutter as shown in Fig 6 5 for example Now remove the threaded pins from the tapped holes on bot...

Page 23: ...N m measuring ranges only remove the threaded pins from the tapped holes on both sides of the stator Screw the spacing bolt into the tapped hole on the side of the rotational speed sensor see Fig 6 6 Spacing bolt Threaded pin 1 2 Fig 6 6 Fit the spacing bolt for 5 kN m and 10 kN m only ...

Page 24: ... with cutouts must be fitted onto the side with countersunk holes see Fig 6 7 Cover plate with cutouts Side part 2 a f Countersunk hole Cover plate with holes Fig 6 7 Fit the cover plates Important With the 5 kN m and 10 kN m measuring ranges the cover plates of the rotational speed sensor side must be angled at the bottom and fitted as shown in Fig 6 8 ...

Page 25: ...ates 5 kN m and 10 kN m measuring ranges 5 Attach each of the side parts to the stator housing with two M6x25 hexagon socket screws 5 a f Hand tighten the screws 6 Screw the side parts together at the top by hand two M6x30 hexagon socket screws 5 a f ...

Page 26: ...5 M6 x 25 Fig 6 9 Fit the protection against contact halves 7 Align the protection against contact in such a way that its end face is parallel to the stator housing Parallel surfaces Locking screw on both sides Fig 6 10 Check for parallelism ...

Page 27: ... appropriate length depending on the connection geometry not included among the components supplied tightening torque 14 N m Tip To allow the stator to be aligned to the rotor make sure that repositioning is possible e g oblong holes The stator can be mounted radially in any position an upside down installation is possible for example You can also install the stator over the protection against con...

Page 28: ...angle bracket 5 kN m and 10 kN m 7 7 1 Preparing with the mounting kit included among the items supplied The supplied mounting kit contains self adhesive spacers to make it easier for you to align the stator to the rotor Use the spacers to align the rotor and the stator radially and axially Remove the protective film Fig 6 13 Mounting kit spacer ...

Page 29: ...measuring system you must either shorten the spacers to an appropriate length or attach them slightly offset next to the rotational speed measuring system 90 Spacers Fig 6 14 Radial position of the spacers Axial alignment with spacers The red line on the spacers is used for axial alignment Align the spacer in such a way that the outer edge of the transmitter head is in line with the red line see F...

Page 30: ...or on an appropriate mounting base in the shaft train so that there are sufficient opportunities for horizontal and vertical adjustments to be made 2 Should there be any misalignment in height compensate for this by inserting adjusting washers 3 Only tighten the fastening screws by hand initially 4 Use the spacers to radially align the stator to the rotor 5 Use the spacers to axially align the sta...

Page 31: ...y green CAN Bus or yellow or green PROFIBUS When data are being exchanged via the CAN Bus or the PROFIBUS the LED flashes green You can also use the T12 Assistant to check for the correct alignment The LED must stay green in the Rotor clearance setting mode 7 Now fully tighten the fastening screws tightening torque 14 N m 8 Remove the spacers by first removing the adhesive strip and then the red p...

Page 32: ...tection against contact for this purpose For this mounting we recommend M6 fillister head screws with hexagon sockets in accordance with DIN EN ISO 4762 black oiled mtot 0 125 of the appropriate length Fig 6 17 Mounting holes in the protection against contact Customer adaptation 11 6 6 b2 b8 Measuring range Dimensions in mm 1 mm 0 03937 inches b2 b8 100 N m to kNVm 56 43 5 kN m 78 65 10 kN m 86 73...

Page 33: ...ion you can subsequently move the stator tangentially over the ready mounted rotor For perfect measuring mode the slotted disc of the rotational speed measuring system must rotate at a defined position in the sensor pickup 7 8 1 Axial alignment There is a mark orientation line in the sensor pickup for axial alignment When installed the slotted disc should be exactly above this orientation line Div...

Page 34: ...e rotational speed sensor 7 8 2 Radial alignment The rotor axis and the optical axis of the rotational speed sensor must be along a line at right angles to the stator platform A conical machined angle or a colored mark in the center of flange B and a vertical marker line on the sensor pickup serve as aids to orientation ...

Page 35: ...er line plug 1 Switch the LED display mode of the T12 Assistant to optical rotational speed system setting mode and turn the rotor Notice the LED to the right of plug 4 this must stay green if the setting is correct also see Chapter 8 3 Important Angle of rotation measurement is not suitable for static and quasi static applications ...

Page 36: ...r measured value amplifier input measured value ovfl frequency or analog output Red Error situation 1 When PROFIBUS option exists Messages to the PROFIBUS take precedence over messages to the CAN Bus 8 2 Rotor clearance setting mode operation LED color Significance Green Rotor stator alignment is OK Yellow Rotor stator alignment is borderline Red Rotor stator alignment is not OK 8 3 Rotational spe...

Page 37: ...s and control circuits If this cannot be avoided in cable pits for example maintain a minimum distance of 50 cm and also draw the measurement cable into a steel tube Avoid transformers motors contactors thyristor controls and similar stray field sources Consider longer cable of approximately 40cm due to the installation of the wounded core toroidal core Important Transducer connection cables from ...

Page 38: ...laced as close as possible to the connector However prevent stress on the connector due to the extra weight of the cable NOTE For US stator Version Option 9 Code U the use of a tape wound core tor oidal core on the power cable plug 1 or plug3 is mandatory to ensure com pliance with FCC regulations Important For US Version Option 9 Code U the use of a tape wound core toroidal core on the signal cab...

Page 39: ...copper conductor 10 mm2 wire crosssection Should differences in potential between the machine rotor and stator cause interference because of unchecked leakage for example this can usually be overcome by connecting the rotor definitively to ground by a wire loop for example The stator should be fully grounded in the same way 9 3 Connector pin assignment Assignment for plug 1 Supply voltage and freq...

Page 40: ... code Sub D plug pin 1 Rotational speed measurement signal pulse string 5 V1 0 rd 12 2 Not in use bu 2 3 Rotational speed measurement signal pulse string 5 V1 phase shifted 90 gy 15 4 Not in use bk 3 5 TEDS for rotational speed vt 9 6 Rotational speed measurement signal pulse string 5 V1 0 wh 13 7 Rotational speed measurement signal pulse string 5 V1 phase shifted 90 gn 14 8 Measurement signal 0 V...

Page 41: ...0 gn 14 8 Measurement signal 0 V bk2 8 Shielding connected to housing ground 1 RS 422 complementary signals with cable lengths exceeding 10 m we recommend using R 120 ohms termination resistors between wires rd and wh bu and bk gy and gn 2 Color code brown br for Kab 163 and Kab 164 Assignment for plug 3 Supply voltage and voltage output signal 6 1 5 7 2 4 3 Binder 423 device plug Top view Plug pi...

Page 42: ...tput signal The analog output is designed as a monitoring output The power transmission of the torque transducer can cause interference on the connected cable of up to 40 mV at 13 56 MHz This interference can be suppressed by connecting a 100 nF capacitor in parallel directly at the connected measuring instrument Assignment for plug 4 Standard CAN Bus A coded black washer Top view 1 2 4 3 5 Binder...

Page 43: ...9 4 Supply voltage The transducer must be operated with a separated extra low voltage nominal rated supply voltage 18 to 30 VDC You can supply one or more torque flanges within a test bench at the same time Should the device be operated on a DC voltage network1 additional precautions must be taken to discharge excess voltages The notes in this section relate to the self contained operation of the ...

Page 44: ...feed the supply voltage through an unshielded cable the cable must be twisted interference suppression We also recommend that a ferrite element should be located close to the connector plug on the cable and that the stator should be grounded Important The instant you switch on a current of up to 4 A may flow and this may switch off power supplies with electronic current limiters 1 Distribution sys...

Page 45: ...tioning may cause a delay in triggering of about 5 seconds To obtain stable conditions we recommend activating the shunt signal only once the transducer has been warming up for 15 minutes The framework conditions for reproducibility e g the mounting conditions must be established in order to reproduce the measured values in the manufacturing certificate Important The transducer should not be under...

Page 46: ...y f0 of the mechanical measuring system depends on the moments of inertia J1 and J2 of the connected rotating masses and the T12 s torsional stiffness Use the equation below to approximately determine the natural frequency f0 of the mechanical measuring system f0 1 2p cT ǒ1 J1 1 J2 Ǔ Ǹ f0 natural frequency in Hz J1 J2 mass moment of inertia in kg m2 cT torsional stiffness in N m rad The maximum os...

Page 47: ...nsducer that is to say the T12 does not read the TEDS blocks it only writes them We therefore strongly advise against editing the values with the HBM TEDS Editor for example You can read the data of the TEDS block with the TEDS Editor Important To ensure that the data of the TEDS blocks correspond to the properties of the T12 torque transducer you must not overwrite the information from the measur...

Page 48: ...turer HBM 31 Model T12 15 Version letter A Version number 2 first position of stator ident no Serial number 7 first position of stator ident no Area 3 Data specified by the manufacturer and the user are contained in this area Typical values for an HBM T12 1 kN m torque transducer are shown in the Value column of the table below Torque HBM has already written the Frequency Pulse Sensor and High Lev...

Page 49: ...ime 0 secon ds Excitation Level nom 24 V Excitation Level min 18 V Excitation Level max 30 V Excitation Type DC Excitation Current draw 0 5 A Calibration Date 1 Nov 2006 CAL Date of the last calibration or creation of the manufacturing certificate if no calibration carried out or of the storage of the TEDS data if only nominal rated values from the data sheet were used Format day month year Abbrev...

Page 50: ...xcitation Level max 30 V Excitation Type DC Excitation Current draw 0 5 A Calibration Date 1 Nov 2006 CAL Date of the last calibration or creation of the manufacturing certificate if no calibration carried out or of the storage of the TEDS data if only nominal rated values from the data sheet were used Format day month year Abbreviations for the months Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov D...

Page 51: ...Type Bipolar ID Discrete Signal Amplitude 4 V Discrete Signal Configuration Double phase plus zero index Transducer Response Time 0 seco nds Excitation Level nom 24 V Excitation Level min 18 V Excitation Level max 30 V Excitation Type DC Excitation Current draw 0 5 A Calibration Date 1 Nov 2006 CAL Date of the last calibration or creation of the manufacturing certificate if no calibration carried ...

Page 52: ...l Value 0 0 Imp CAL The difference between these values is the nominal rated sensitivity Maximum Electrical Value 360 Imp CAL Mapping Method Linear Discrete Signal Type Bipolar ID Discrete Signal Amplitude 4 V Discrete Signal Configuration Double phase plus zero index Transducer Response Time 0 seco nds Excitation Level nom 24 V Excitation Level min 18 V Excitation Level max 30 V Excitation Type D...

Page 53: ...AL Initials of the calibrator or calibration laboratory concerned Calibration Period Days 0 days CAL Time before recalibration calculated from the date specified under Calibration Date Measurement location ID 0 USR Identification number for the measuring point Can be assigned according to the application Possible values a number from 0 to 2047 ...

Page 54: ...with a reference pulse when an increment error is displayed in the Rotational speed signal status in the T12 Assistant in transducers without a reference pulse when there are cyclic intrusions into the rotational speed signal Remedy 1 Use compressed air up to 6 bar to clean the slotted disc 2 Carefully clean the optical system of the sensor with a dry cotton bud or one soaked with pure spirit NOTE...

Page 55: ...nvironmental protection and material recovery and recycling regulations old devices that can no longer be used must be disposed of separately and not with normal household garbage As waste disposal regulations may differ from country to country we ask that you contact your supplier to determine what type of disposal or recycling is legally applicable in your country Packaging The original packagin...

Page 56: ... and 20 of Mnom 20 of Mnom and 60 of Mnom 60 of Mnom and 100 of Mnom 0 015 0 035 0 05 Relative standard deviation of repeatability per DIN 1319 related to the variation of the output signal Fieldbuses frequency output 0 01 Voltage output 0 03 Temperature effect per 10 K in the nominal rated temperature range on the output signal related to the actual value of the signal span Fieldbuses frequency o...

Page 57: ...e Frequency output k 2 Voltage output k 10 Long term drift over 48 h Voltage output mV 3 Measurement frequency range Frequency output voltage output 1 dB Hz 0 to 4000 Frequency output voltage output 3 dB Hz 0 to 6000 Low pass filter LP1 Hz 0 05 to 4000 fourth order Bessel 1 dB factory setting 1000 Hz Low pass filter LP2 Hz 0 05 to 100 fourth order Bessel 1 dB factory setting 1 Hz Group delay low p...

Page 58: ... the stator mm approx 2 Permitted degree of contamination in the optical path of the sensor pickup lenses slotted disc 50 Effect of turbulence on the zero point related to the nominal rated torque Option 3 code L 4 0 05 0 03 0 03 0 02 Option 3 code H 4 0 08 0 04 0 03 0 02 Output signal for frequency pulse output V 5 5 symmetrical two square wave signals approx 90_ out of phase Load resistance k 2 ...

Page 59: ...ing range degrees 0 to 360 single turn to 1440 multi turn Performance Measurement frequency range Hz 80 1 dB Resolution W 1 Full scale value W Pmax Mnom nnom p 30 Mnom in N m nnom in rpm Temperature effect per 10 K in the nominal rated temperature range on the power signal related to the full scale value 0 05 n nnom Non linearity including hysteresis related to the full scale value 0 02 n nnom Sen...

Page 60: ... 2 4 byte module diagnosis Connector 5 pin M12x1 B coding electrically isolated from power supply and measurement ground Update rate 6 Meas values s Configuration entries v 2 4800 v 4 2400 v 8 1200 v 12 600 v 16 300 u 16 150 Limit value switches on fieldbuses only Number 4 for torque 4 for rotational speed Reference level Torque low pass 1 or low pass 2 Rotational speed low pass1 or low pass 2 Hys...

Page 61: ... 5 Acceleration amplitude m s2 50 Load limits7 Limit torque static of Mnom 200 Breaking torque static of Mnom 400 Longitudinal limit force static kN 5 10 16 19 Longitudinal limit force dynamic amplitude kN 2 5 5 8 8 5 Lateral limit force static kN 1 2 4 5 Lateral limit force dynamic amplitude kN 0 5 1 2 2 5 Limit bending moment static N m 50 100 200 220 Limit bending moment dynamic amplitude N m 2...

Page 62: ... Ǹ s p p 13200 n Ǹ Normal operation continuous operation Start and stop operation resonance ranges temp n in rpm Mass moment of inertia of the rotor IV around rotary axis kg m2 0 0023 0 0033 0 0059 IV with optical rotational speed measuring system kg m2 0 0025 0 0035 0 0062 Proportional mass moment of inertia for the transmitter side without rotational speed measuring system 58 56 with optical rot...

Page 63: ... Mnom 20 of Mnom and 60 of Mnom 60 of Mnom and 100 of Mnom 0 015 0 035 0 05 Relative standard deviation of repeatability per DIN 1319 related to the variation of the output signal Fieldbuses frequency output 0 01 Voltage output 0 03 Temperature effect per 10 K in the nominal rated temperature range on the output signal related to the actual value of the signal span Fieldbuses frequency output 0 03...

Page 64: ...quency output k 2 Voltage output k 10 Long term drift over 48 h Voltage output mV 3 Measurement frequency range Frequency output voltage output 1 dB Hz 0 to 4000 Frequency output voltage output 3 dB Hz 0 to 6000 Low pass filter LP1 Hz 0 05 to 4000 fourth order Bessel 1 dB factory setting 1000 Hz Low pass filter LP2 Hz 0 05 to 100 fourth order Bessel 1 dB factory setting 1 Hz Group delay low pass L...

Page 65: ...Radial vibrations of the stator mm approx 2 Permitted degree of contamination in the optical path of the sensor pickup lenses slotted disc 50 Effect of turbulence on the zero point related to the nominal rated torque Option 3 code L 4 0 02 0 01 Option 3 code H 4 0 02 0 01 Output signal for frequency pulse output V 5 5 symmetrical two square wave signals approx 90_ out of phase Load resistance k 2 ...

Page 66: ...range degree s 0 to 360 single turn to 1440 multi turn Performance Measurement frequency range Hz 80 1 dB Resolution W 1 Full scale value W Pmax Mnom nnom p 30 Mnom in N m nnom in rpm Temperature effect per 10 K in the nominal rated temperature range on the power signal related to the full scale value 0 05 n nnom Non linearity including hysteresis related to the full scale value 0 02 n nnom Sensit...

Page 67: ... 2 4 byte module diagnosis Connector 5 pin M12x1 B coding electrically isolated from power supply and measurement ground Update rate 6 Meas values s Configuration entries v 2 4800 v 4 2400 v 8 1200 v 12 600 v 16 300 u 16 150 Limit value switches on fieldbuses only Number 4 for torque 4 for rotational speed Reference level Torque low pass 1 or low pass 2 Rotational speed low pass1 or low pass 2 Hys...

Page 68: ...0 Load limits7 Limit torque static of Mnom 200 160 Breaking torque static of Mnom 400 320 Longitudinal limit force static kN 39 42 80 120 Longitudinal limit force dynamic amplitude kN 19 5 21 40 60 Lateral limit force static kN 9 10 12 18 Lateral limit force dynamic amplitude kN 4 5 5 6 9 Limit bending moment static N m 560 600 800 1200 Limit bending moment dynamic amplitude N m 280 300 400 600 Os...

Page 69: ...p 13200 n Ǹ Normal operation continuous operation Start and stop operation resonance ranges temp n in rpm Mass moment of inertia of the rotor IV around rotary axis kg m2 0 0192 0 037 0 097 IV with optical rotational speed measuring system kg m2 0 0196 0 038 0 0995 Proportional mass moment of inertia for the transmitter side without rotational speed measuring system 54 53 with optical rotational sp...

Page 70: ... Plane of temperature measurement d b7 xS measuring plane center of the installation point 6x60 30 60 6x60 30 60 6x60 Measuring range Dimensions in mm 1 mm 0 03937 inches b1 b2 b3 b4 b5 b6 b7 c d xS Y 100 N m 200 N m 22 60 18 4 4 47 15 14 2 12 5 30 M8 Measuring range Dimensions in mm 1 mm 0 03937 inches dA dB dC dF dG dK dS C12 dZ dza g5 dzi H6 100 N m 200 N m 115 5 84 99 101 110 14 8 2 131 57 57 ...

Page 71: ...hes b1 b2 b3 b4 b5 b6 b7 c d xS Y 500 N m 1 kN m 22 60 18 4 4 45 7 14 2 8 30 M10 2 kN m 3 kN m 23 64 20 5 4 47 7 14 2 5 8 32 M12 5 kN m 24 8 84 26 3 3 3 62 7 17 5 2 8 8 42 M14 10 kN m 24 8 92 30 3 3 4 66 7 17 5 3 5 10 46 M16 Measuring range Dimensions in mm 1 mm 0 03937 inches dA dB dC dF dG dK dS C12 dZ dza g5 dzi H6 500 N m 1 kN m 136 5 101 5 120 124 133 17 10 151 75 75 2 kN m 3 kN m 172 5 130 1...

Page 72: ...served additional space for mounting and dismounting Cable socket adjustable in 4 angular positions approx 54 180 150 M6 max thread reach 10 1 UNF 1 4 max thread reach 0 4 0 02 114 3 4 1 2 approx 100 Reserved additional space for connection cable with plug 60 2 28 24 18 3 2 4 4 110 101 57 g5 57 H6 99 131 45 66 24 8 28 4 2 56 89 5 260 194 5 84 6 5 62 28 X Y Z View Z Side view X Side view Y Top view...

Page 73: ... 0 en HBM 16 4 Stator 100 N m to 200 N m with rot speed meas system For rotational speed measuring system and rotational speed measuring system with reference marker only 84 View A Dimensions in mm 1 mm 0 03937 inches ...

Page 74: ... Accessories Cable socket 7 pin and 8 pin 90 cable routing Reserved additional space for connection cable with plug 114 3 4 1 2 UNF 1 4 Maximum thread reach 0 4 0 02 M6 Maximum thread reach 10 1 Dimensions without tolerances per DIN ISO 2768 mK Side view Y Side view X Top view View Z Y X Z Air gap area Radially 10 mm Axially b2 see page 70 62 Stator mid point At 5 kN m and 10 kN m min 14 mm Dimens...

Page 75: ...suring system Part of the standard version The components on both sides must be removed to mount the protective housing Rotational speed sensor projection Housing 1 Covering agent 1 Covering agent 58 Protection against contact cpl 56 Housing 58 Protection against contact cpl 56 32 12 102 5 93 5 0 55 View without housing half 118 307 88 194 5 89 3 Locking screw 81 23 B A View A Dimensions in mm 1 m...

Page 76: ...or 100 N m to 200 N m with prot against contact 6 6 11 225 2 205 196 185 2 40 88 View without covering agent 11 6 6 56 Housing 43 Connecting hole with countersinking Z Z Z Z Connection holes Z View B Dimensions in mm 1 mm 0 03937 inches ...

Page 77: ...out cover plate Protection against contact Connecting hole with countersinking 56 43 6 6 Protection against contact cpl View without protection against contact half Cover plate 58 1 1 Cover plate 56 139 56 58 1 1 12 32 103 5 102 5 204 5 317 98 11 99 3 Locking screw Z Z Z Z 223 2 205 187 2 11 6 6 196 40 90 98 Dimensions in mm 1 mm 0 03937 inches ...

Page 78: ... b1 b8 11 6 6 6 6 11 b6 b7 H6 d5 H7 b9 Locking screw Measuring range Dimensions in mm 1 mm 0 03937 inches b1 b2 b3 b4 b5 b6 b7 b8 b9 H1 H2 H3 H4 H6 H5 H7 2 kN m 3 kN m 58 56 1 2 4 12 32 43 97 5 116 222 5 353 121 5 107 120 5 117 3 5 kN m 80 78 1 2 2 12 32 65 99 133 239 5 384 138 5 120 134 5 134 3 10 kN m 88 86 1 2 2 12 32 73 99 157 263 5 429 162 5 145 155 5 158 3 Measuring range Dimensions in mm 1 ...

Page 79: ... Locking screw 1 4 External 7 Height 2 External 9 Height 2 5 Dimensions in mm 1 mm 0 03937 inches 16 9 2 Protection against contact plates 500 N m to 10 kN m Spacing bolts for 5 kN m and 10 kN m only Screw head locking screw External 9 Height 2 5 External 7 Height 2 Screw head Dimensions in mm 1 mm 0 03937 inches ...

Page 80: ...r fieldbus connection cables approx 140 mm from plug connection tag T12 80 A1979 10 0 en HBM 16 10 Mounting dimensions Mounting dimensions Measuring range Mounting dimension mm a b c 100 N m 4 0 2 200 N m 500 N m 2 2 0 1 kN m 2 kN m 5 3 1 3 kN m 5 kN m 25 3 11 10 kN m 33 3 15 ...

Page 81: ...xial run out AB B Hardness 46 to 54 HRC Surface quality of the axial and radial run out tolerances A B and AB 0 8 Radial run out AB Measuring range NVm Axial run out tolerance mm Radial run out tolerance mm 100 0 01 0 01 200 0 01 0 01 500 0 01 0 01 1 k 0 01 0 01 2 k 0 02 0 02 3 k 0 02 0 02 5 k 0 025 0 025 10 k 0 025 0 025 ...

Page 82: ...00 kB LSS manufacturer number 285 LSS product number 1025 LSS revision number 4294967040 LSS serial number 4294967040 PDO measuring rate divider 1 2 4 8 16 32 64 Signal PDO 1 transmit max 4 8 kHz Off Torque low pass 1 Torque rotational speed low pass 1 Torque low pass 1 angle of rotation Signal PDO 2 transmit max 1 2 kHz Off Torque low pass 2 Torque rotational speed low pass 2 Signal PDO 3 transmi...

Page 83: ...1 kHz 2 kHz 4 kHz Low pass filter 2 nominal rated value 0 05 Hz 0 1 Hz 0 2 Hz 0 5 Hz 1 Hz 2 Hz 5 Hz 10 Hz 20 Hz 50 Hz 100 Hz Measure point 1 Measure point 1 Actual value of physical point 1 0 000 Setpoint value of physical point 1 0 000 Measure point 2 Measure point 2 Actual value of physical point 2 100 000 Setpoint value of physical point 2 100 000 2 point scaling Active deactivated Rotational s...

Page 84: ... nominal rated measuring range Setpoint value of physical point 2 1000 000 dep on nominal rated measuring range Frequency of point 1 10 000000 dep on electrical configuration Frequency of point 2 15 000000 dep on electrical configuration Analog output Signal Torque low pass 1 Torque low pass 2 Rotational speed low pass 1 Rotational speed low pass 2 Measuring point number 0 Mode 10 V Setpoint value...

Page 85: ...nal speed low pass 2 Switching direction Overshoot Undershoot Overshoot Undershoot Level 10 000 10 0 Hysteresis 0 500 0 5 Limit value 2 Monitoring On Off On Off Signal Torque low pass 1 Torque low pass 2 Rotational speed low pass 1 Rotational speed low pass 2 Switching direction Overshoot Undershoot Overshoot Undershoot Level 10 000 10 0 Hysteresis 0 500 0 5 Limit value 3 Monitoring On Off On Off ...

Page 86: ...ysteresis 0 500 0 5 SAVE LOAD PARAMETERS Load from transducer Choose parameter set 1 2 3 4 factory settings Save to transducer Choose parameter set 1 2 3 4 TEDS template for torque HBM Frequency Sensor High Level Voltage Output Rotational speed angle of rotation output HBM Frequency Sensor HBM Pulse Sensor ...

Page 87: ...ithout rotational speed measuring system Code Option 5 bus connection P CANopen and Profibus DPV1 C CANopen 2 device plugs 1 N S Code Option 3 nominal rated rotational speed H Dependent on meas range up to 18 000 rpm S001R 1 kN m S500Q 500 N m Code Option 4 electrical configuration DF1 Output signal 60 kHz 30 kHz DU2 Output signal 60 kHz 30 kHz and 10 V SF1 Output signal 10 kHz 5 kHz SU2 Output si...

Page 88: ...312 0281 Rotational speed 423G 8S 8 pin cable socket straight cable entry for rotational speed output plug 2 3 3312 0120 423W 8S 8 pin cable socket 90 cable entry for rotational speed output plug 2 3 3312 0282 CAN Bus TERMINATOR M12 termination resistor M12 A coded 5 pin plug 1 CANHEAD TERM Termination resistor CAN Bus M12 A coded 5 pin socket 1 CAN AB M12 T SPLITTER M12 T piece M12 A coded 5 pin ...

Page 89: ...89 T12 A1979 10 0 en HBM ...

Page 90: ...T12 90 A1979 10 0 en HBM ...

Page 91: ......

Page 92: ...rmany Tel 49 6151 803 0 S Fax 49 6151 803 9100 Email info hbm com S www hbm com measure and predict with confidence E Hottinger Baldwin Messtechnik GmbH Subject to modifications All details describe our products in general form only They are not to be understood as a guarantee of quality or durability ...

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