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HB-TP180/200

Checking Facility for Temperature Control Units

Safety

O8354-EN 2018-11

13

2.3.2 Unauthorized persons

WARNING!
Danger for unauthorized persons!

Unauthorized persons not meeting the
requirements outlined here are not aware of the
dangers in the work area.

Therefore:
– Keep unauthorized persons away from the work

area.

– If in doubt, address the persons and direct them

to leave the work area.

– Interrupt work activities as long as unauthorized

persons are present in the work area.

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Summary of Contents for HB-TP180

Page 1: ...Instruction Manual HB TP180 200 Checking Facility for Temperature Control Units...

Page 2: ...006 St Gallen Switzerland www hb therm ch E Mail info hb therm ch Phone 41 71 243 6 530 Fax 41 71 243 6 418 Translation of original instruction Contents 2018 11 O8354 EN Instr ucti on Manual HB TP180...

Page 3: ...fic dangers 15 2 6 Stickers and decals 16 2 7 CE Declaration of Conformity for Machinery 17 3 Technical data 18 3 1 General Information 18 3 2 Emissions 20 3 3 Operating conditions 20 3 4 Connection v...

Page 4: ...protocol to a USB data carrier 36 7 3 Manual test sequence 37 7 3 1 Preparing the test 37 7 3 2 Testing 39 7 4 Safety test 42 7 5 Complete the test 43 8 Maintenance 44 8 1 Safety 44 8 2 Maintenance sc...

Page 5: ...em location 48 L Legend 48 Liability 8 M Maintenance 44 schedule 45 tasks 45 N Nameplate 22 O Operating conditions 20 Operating fluids 21 Overview 23 P Packing 27 Personnel 12 44 46 Preparing the test...

Page 6: ...temperature control units and readily accessible for personnel Before starting any work the personnel must have carefully read and understood this manual A basic requirement for safe work is the obser...

Page 7: ...cates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or se...

Page 8: ...an vary from the explanations and representations in this Manual because of the utilization of additional options or due to latest technical changes Apart from this the obligations agreed upon in the...

Page 9: ...ufacturer s terms and conditions 1 6 Customer Service For technical information please contact the HB Therm representatives or our customer service department www hb therm ch Furthermore our employees...

Page 10: ...control units The checking facility is not suitable for continuous duty only for the duration of the quality test The checking facility for temperature control units must be operated solely in accord...

Page 11: ...ructions for device operation Owner must check throughout the entire implementation period of the device whether the work instructions that owner has created satisfy current legislation and must adapt...

Page 12: ...ndards and regulations is able to perform assigned work activities and to detect and avoid possible dangers on their own A professional electrician based on his her professional training know how and...

Page 13: ...rized persons Unauthorized persons not meeting the requirements outlined here are not aware of the dangers in the work area Therefore Keep unauthorized persons away from the work area If in doubt addr...

Page 14: ...rming special tasks it is necessary to wear personal protective equipment This personal protective equipment will be separately specified in the chapters of this Manual This special protective equipme...

Page 15: ...erials can reach high temperatures and pressures and can cause burns on contact Therefore Only allow work on the hydraulics to be carried out by qualified personnel Before beginning work on the hydrau...

Page 16: ...WARNING Danger of injury because of illegible symbols Over the course of time stickers and decals may become dirty or illegible for any other reason Therefore Keep any safety warning and operation re...

Page 17: ...tion and production are consistent with good engineering practice in the Member State Responsible for documentation Martin Braun HB THERM AG Postfach 9006 St Gallen Switzerland Standards EN 50581 2012...

Page 18: ...HB TP180 200 Checking Facility for Temperature Control Units Technical data 18 O8354 EN 2018 11 3 Technical data 3 1 General Information Fig 1 Dimensions HB TP180 200 12...

Page 19: ...HB TP180 200 Checking Facility for Temperature Control Units Technical data O8354 EN 2018 11 19 Fig 2 Dimensions HB TP180 45 Max weight Value Unit HB TP180 9 kg HB TP200 9 kg...

Page 20: ...alue Unit Surface temperature 75 C 3 3 Operating conditions Environment Value Unit Temperature range 5 40 C Relative humidity 35 85 RH non condensing 3 4 Connection values Connection main and return l...

Page 21: ...itan Viton is a trademark of Dupont Dow Elastomers Heat transfer medium water HB TP180 Hydrological data Temperature range Guideline value Unit pH 7 5 9 Conductivity up to 110 C 150 mS m 110 180 C 50...

Page 22: ...d film temperature and the boiling point must be at least 340 C Do not use any aggressive medium that can destroy materials in contact with the heat transfer medium NOTICE For further information you...

Page 23: ...ntral lock 5 Shut off valve 4 2 Functional principle The checking facility for temperature control units serves for quality and safety testing the temperature control units The pressure is measured us...

Page 24: ...Temperature Control Units Structure and function 24 O8354 EN 2018 11 4 3 Connections Fig 4 Connections HB TP180 200 12 The connections are marked as follows A Inlet main line B Outlet return line Fig...

Page 25: ...the temperature control unit or the Panel 5 control module The secondary working area is located at the rear of the temperature control unit Danger areas Use the port on the back of the temperature co...

Page 26: ...when unloading the packages and observe the notices on the packaging Only remove the packaging shortly before assembly 5 2 Transport inspection Check the delivery immediately on receipt for completene...

Page 27: ...th accessories the unit is shipped in a cardboard box Handling packing materials If there is no returns agreement for the packing separate materials according to type and size and direct to further us...

Page 28: ...dle package with care do not drop and do not subject to shock loads Top The arrows in this sign symbolize the top side of the package They must always point up as otherwise the content may get damaged...

Page 29: ...ans Special dangers The following dangers exist Danger of fatal injury by electric current Risk of burns due to hot materials Risk of burns due to hot surfaces Danger of crushing due to rolling away o...

Page 30: ...er inlet and outlet to system water system Make electrical connections 5 Electrical connections should be made by a certified electrician under the following conditions Only make the electrical connec...

Page 31: ...tic test sequence at least software version SW51 2_1540 must be installed NOTICE Values entered in Ohm from Pt 100 temperature measurement are converted into degrees Celsius C using a formula The basi...

Page 32: ...st cooling time Recording of pump pressure Recording flow rate Testing temperature 1 Cooling to testing temperature 1 Step 4 Recording of reference temperature Recording of pump pressure Recording flo...

Page 33: ...perature Recording of reference temperature Test safety valve Remove test equipment Step 8 Mould evacuation Recording of reference pressure Finishing Automatic adjustment temperature pressure and flow...

Page 34: ...TP test menu page 3 Set the Quality Test parameter to ON The quality test starts automatically Follow the instructions on the screen The current testing step according to the process diagram page 32 w...

Page 35: ...esting temperature 1 is set to 40 C Test step 4 and Test temperature 2 is set to maximum temperature Test step 3 NOTICE By default Testing temperature 3 and Test temperature 4 are set to OFF The test...

Page 36: ...s on the screen NOTICE The function can only be performed if the automatic test has been performed at least once 7 2 6 Save protocol to a USB data carrier Bei der automatischen Pr fung kann am Schluss...

Page 37: ...nal equipment see nameplate Pt 100 Value entry NOTICE Values entered in Ohm from Pt 100 temperature measurement are converted into degrees Celsius C using a formula The basis for this is the Pt 100 ta...

Page 38: ...g point internal parameter to Main line Set the Operating mode parameter to manual Open the Settings Miscellaneous menu page Set the Pressure relief with unit OFF parameter to OFF only for Series 4 Op...

Page 39: ...east 5 minutes enter the following measured values in Measurements temperature A Temperature reference Displayed on reference measuring device Temperature Main line Displayed on unit Temperature Retur...

Page 40: ...ast 5 minutes enter the following measured values in Measurements temperature B Temperature reference Displayed on reference measuring device Temperature Main line Displayed on unit Temperature Return...

Page 41: ...following measured values in M temperature B External Displayed on unit Fig 22 Table external pressure 18 Open the Nominal values menu page 19 Set the Nominal value 1 parameter to 40 C 20 When the nom...

Page 42: ...ction When the nominal value 40 C is reached briefly open the safety valve during operation Open the knurled thumbscrew on the safety valve until some water or steam of water escapes via the overflow...

Page 43: ...gs Miscellaneous menu page Parameter Pressure relief with unit OFF Default value ON only for Series 4 Open the Settings Miscellaneous menu page Parameter Measuring point internal Default value Main li...

Page 44: ...ar the following protective equipment for all maintenance repair work Safety goggles Protective gloves Safety shoes Protective clothing NOTE For specific work the warning notices in this chapter draw...

Page 45: ...ry Specialist Every 2 years Hydraulic hoses HB TP180 45 1 Check for damage on outer sheath and in the sealing area Hydraulic specialist Replace if necessary Hydraulic specialist Checking facility Carr...

Page 46: ...ent was made dismantled constituent parts are to be recycled Metals should be scrapped Plastic elements should be passed on for recycling Other materials should be sorted and disposed of according to...

Page 47: ...parts Wrong or defective spare parts can impair safety and can lead to damage malfunctions or total breakdown Therefore Use only the manufacturer s genuine replacement parts For repairs the checking f...

Page 48: ...Technical information 11 1 Item location HB TP180 200 12 HB TP180 45 11 2 Legend KZ Designation only with version A Main line B Return line 5 1 Main line pressure gauge 5 2 Return line pressure gauge...

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