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Super Pump

 Series _____   _____            _____                _____            _____________________Page 3 of 15          

 

 

 

WARNING 

– 

It is required that licensed electricians do all electrical wiring.  Risk of 

Electric Shock.

  Hazardous voltage can shock, burn, cause death or serious property damage.  To reduce 

the risk of electric shock, do NOT use an extension cord to connect unit to electric supply.  Provide a 
properly located outlet.    All electrical wiring MUST be in conformance with applicable local and 
national codes and regulations.  Before working on pump or motor, turn off power supply to the pump. 

 

 

WARNING 

– 

To reduce the risk of electric shock replace damaged wiring immediately.  Locate conduit to prevent abuse 

from lawn mowers, hedge trimmers and other equipment.

 

 

 

WARNING

 – 

A licensed electrician must

 

install a Ground Fault Circuit Interrupter (GFCI) in circuit.  For size of GFCI 

required and test procedures for GFCI, see manufacturer’s instructions. Pump MUST be permanently connected to GFCI.

 

 

 

WARNING

 – 

Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or 

death.  To reduce the risk of electric shock, the electrician must comply with installation instructions and must bond the pump 
accordingly.  In addition, the licensed electrician must also conform to local electrical codes for bonding requirements.   
 

Notes to the electrician

 
Use a solid copper conductor, size 8 or larger.  Run a continuous wire from external bonding lug to reinforcing rod or mesh.  Connect 
a No. 8 AWG (8.4 mm

2

) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal 

parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 
m) of inside walls of swimming pool, spa, or hot tub.  

IMPORTANT

 - Reference NEC codes for all wiring standards including, but 

not limited to, grounding, bonding and other general wiring procedures.  

NOTE -

 The National Electrical Code (NEC) permits use of 

a cord with a maximum 3 ft. (1 m) length.  If your pump is equipped with a cord complying with the NEC, the preceding four (4) 
hazards apply. 

 

 

WARNING

 – 

Suction Entrapment Hazard.  

Suction in suction outlets and/or suction outlet covers, which are damaged, broken, cracked, missing, or 
unsecured cause severe injury and/or death due to the following entrapment hazards: 

Hair Entrapment

- Hair can become entangled in suction outlet cover. 

Limb Entrapment

- A limb inserted into an opening of a suction outlet sump or suction outlet cover that 

is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or 
swelling of the limb. 

Body Suction Entrapment

- A pressure applied to a large portion of the body or limbs can result in an entrapment.  

Evisceration/ Disembowelment

- A negative pressure applied directly to the intestines through an unprotected suction outlet 

sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in 
evisceration/disembowelment. 

Mechanical Entrapment

- There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught 

in an opening of a suction outlet cover resulting in mechanical entrapment.

 

 

 

WARNING

 - 

To Reduce the risk of Entrapment Hazards:

 

- When outlets are small enough to be blocked by a person, a minimum of two functioning suction 
outlets per pump must be installed.  Suction outlets in the same plane (i.e. floor or wall), must be 
installed a minimum of three feet (3’) [0.91 meter] apart, as measured from near point to near 
point. 
- Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by 
a user. 

- Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. 
- The maximum system flow rate shall not exceed the values shown in the “Pipe Sizing Chart” found at the bottom of page 5 
of this manual. 
- Never use pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached. 
- Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. 
- In addition to two or more suction outlets per pump installed in accordance with latest IAF (formerly NSPI) standards and 
CPSC guidelines, follow all national, state, and local codes applicable. 
- Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended. 

Summary of Contents for Super Pump

Page 1: ...ree service The advanced design provides superior performance while reducing maintenance requirements To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely WARNING This product should be installed and serviced only by a qualified professional CAUTION A licensed electrician MUST complete in full all electrical installations noted in this manual...

Page 2: ...the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location If installed within an outer enclosure or beneath the skirt of a hot tub or spa adequate ventilation and free circulation of air must be provided to prevent overheating of the motor WARNING Po...

Page 3: ...d complying with the NEC the preceding four 4 hazards apply WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suct...

Page 4: ...alve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage WARNING This pump is not designed to be pressure tested However the remainder of the circulation system shall not be tested or operated at any higher pressure than 50 psi WARNING Fire a...

Page 5: ...odes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping Be protected from excess moist...

Page 6: ... off old Teflon tape re wrap with one to two additional layers of Teflon tape and re install connector Fittings Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that could cause an air trap Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials IAPMO standards Use a non en...

Page 7: ...er bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING A licensed electrician must do all wiring Instructions for Electrician Install a Ground Fault Circuit Interrupte...

Page 8: ...ilure to do so may cause reverse rotation of motor and consequent serious pump damage Close filter manual air relief valve after pump is primed Maintenance Clean strainer basket regularly Do NOT strike basket to clean Inspect strainer cover gasket regularly and replace as necessary Hayward pumps have self lubricating motor bearings and shaft seals No lubrication is necessary Keep motor clean Insur...

Page 9: ...ionary sections of the two part replacement seal Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces Removing the Motor Assembly See Parts Diagram on page 11 of this manual for pump component locations 1 Remove the four 4 3 8 x 2 housing cap screws which hold the motor assembly to the pump strainer housing 2 Slide the motor assembly out of the pump str...

Page 10: ...lished side facing out Replacing the Impeller and Diffuser See Parts Diagram on page 11 of this manual for pump component locations 11 Place the seal plate onto the motor mounting plate aligning the tabs on the seal plate with the grooves on the motor mounting plate 12 Screw the impeller onto the motor shaft in a clockwise direction Tighten snugly by holding motor shaft with wrench as noted in ste...

Page 11: ...00R SPX1600R SPX1600R SPX1600R 9 DIFFUSER 1 SPX2600B SPX2600B SPX2600B SPX2600B SPX2600B SPX1616B 10 IMPELLER 1 SPX2600C SPX2605C SPX2607C SPX2610C SPX2615C SPX1621C 11 SEAL ASSEMBLY 1 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 12 HOUSING GASKET 1 SPX1600T SPX1600T SPX1600T SPX1600T SPX1600T SPX1600T 13 SEAL PLATE 1 SPX2600E5 SPX2600E5 SPX2600E5 SPX2600E5 SPX2600E5 SPX1611E5 14 MO...

Page 12: ...ousing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if there are suction air l...

Page 13: ...r leak in suction piping cavitations caused by restricted or undersized suction line or leak at any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mo...

Page 14: ...press written authorization of Hayward Pool Products Inc To original purchasers of this pump Hayward Pool Products Inc warrants its pump housing strainer to be free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Pump housing strainers which become defective during the warranty period except as a result of freezing negligence improper installation use...

Page 15: ...____________ State_________ Zip____________ Company name________________________________________________ E mail Address__________________________________________ Address_______________________________________________________ City__________________________ State_________ Zip_______________ Product Purchased ______________________________________ Product Serial No ___________________________________...

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