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OPERATION

The Aqua Rite

®

 is an automatic chlorine generation system for pool or spa sanitation.

The operation requires a low concentration of salt (sodium chloride) in the pool water.
These levels are low enough that it normally will not be tasted.  The Aqua Rite automati-
cally sanitizes your pool by converting the salt into free chlorine which kills bacteria and
algae in the pool.   Chlorine will revert back to sodium chloride after killing bacteria.
These reactions will continuously recycle virtually eliminating the need to add sanitiz-
ing chemicals to your pool.   The only time you may need to add more salt to the pool is
when water is replenished due to backwashing, draining, or splashing (not evapora-
tion).

The Aqua Rite is designed to handle the purification needs of most residential swim-
ming pools up to 40,000 gallons (150,000 liters), or the needs of most commercial pools
up to 25,000 gallons (95,000 liters).  Check local codes for other restrictions.  The actual
amount of chlorination required to properly sanitize a pool varies due to bather load,
rainfall, temperature, and the pool's cleanliness.

NOTE: Hayward does not recommend using the Aqua Rite to generate bromine.

Aqua Rite chlorine generators operating with software version 1.50 or later are designed
to use one of 3 different chlorinator cells that are available from your authorized Hay-
ward dealer.  These cells are not included with the Aqua Rite and must be purchased
before installation.  Choose the appropriate cell based on the size of your pool.  The
models are shown below:

T-CELL-15- for pools up to 40,000 gallons
T-CELL-9 - for pools up to 25,000 gallons
T-CELL-3 - for pools up to 15,000 gallons

Note that the installation and mounting requirements are the same for all models.

NOTE: Before installing this product as part of a saline water purification system in a
pool or spa using natural stone for coping or for immediately adjacent patios/decking, a
qualified stone installation specialist should be consulted regarding the appropriate
type, installation, sealant (if any) and maintenance of stone used around a saline pool
with electronic chlorine generator in your particular location and circumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged espe-
cially in arid regions where pool water is subject to excessive evaporation and is not
commonly diluted with fresh water. Dry acid can cause a buildup of by-products that
can damage your chlorinator cell.

4

1

3

2

1

GRN

BLK

YEL

RED

Aqua Rite

Eos

green

yellow

black

red

note
marked
on PCB

Polaris

 - Attach wires to proper screw terminals as shown below. Note that screw

terminal "1" is marked on the Polaris PCB.

TROUBLESHOOTING

Visit 

www.goldlinecontrols.com

 for helpful information on operation, maintenance and

troubleshooting your Aqua Rite

®

 Electronic Chlorine Generator.

Diagnostic Displays

Sequential pushes of the small "diagnostic" button next to the LCD display will cause
the Aqua Rite

 

to display the following information:

1.  Pool temperature (xx degrees Fahrenheit or Celsius)
2.  Cell voltage (xx.x volts)
3.  Cell current (x.xx amps)
4.  Desired Output % ("0P" -- "100P" depending on knob position or input from remote

pool automation controller)

5. Instant salinity ( -xxxx ppm or -x.xx grams/Liter)
6.  Product name sent to the pool automation control display ("AL-0" which signifies

"Aqua Rite")

7.  Software revision level (r1.xx)
8. Chlorinator cell type (t-3, t-5, t-9, t-15)

On the 9th push of the button the display will revert back to the default salt display.
Also, if the button is not pushed for 30 seconds, the display will revert back to the
standard salt display.

Common Problems and Solutions
1.

"Power" LED not on

Check to make sure either 120VAC or 240VAC input power is connected to the proper
screw terminals at the Aqua Rite control.  Verify input voltage with a voltmeter.  If there
is input power, the fuse may have blown.  The Aqua Rite is protected by a 20 amp mini
ATO fuse located on the circuit board above the cell connector.

 

2.

"Generating" LED flashing

The temperature of the pool water is too high or low to operate.  You can override this by
switching the main switch to SUPER CHLORINATE.  The Aqua Rite will run at maximum
output for the remainder of the current pump cycle or 24 hours, whichever comes first.

3.

"No Flow" LED illuminated

The Aqua Rite has sensed a no flow condition and has stopped generating chlorine.
Check that the flow switch is plugged into the connector on the bottom of the control
unit and that the wire is not cut or damaged.  Make sure you have at least 12" of straight
pipe before the flow switch.  If there is adequate flow and the LED is still on, check that
the arrows on the flow switch (on top of hex) are pointing in the direction of flow.

Summary of Contents for Aqua Rite

Page 1: ...Electronic Chlorine Generator Operation and Installation Manual AQR evP Inc www haywardnet com Aqua Rite ...

Page 2: ...lug for US models two for Canadian mod els is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conduc tor not smaller than 8AWG US 6AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within...

Page 3: ...s OPERATION General 1 Water Chemistry 2 Controls 6 Maintenance 8 INSTALLATION Mounting 10 Plumbing 11 Wiring 12 TROUBLESHOOTING Troubleshooting 14 WARRANTY Warranty 16 e 4 on e of salt ag age ED sh will ock r of 1 for ...

Page 4: ...tors operating with software version 1 50 or later are designed to use one of 3 different chlorinator cells that are available from your authorized Hay ward dealer These cells are not included with the Aqua Rite and must be purchased before installation Choose the appropriate cell based on the size of your pool The models are shown below T CELL 15 for pools up to 40 000 gallons T CELL 9 for pools ...

Page 5: ...alance Your water is properly balanced if the Si is 0 2 If the Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index 2 ºC ºF Ti Calcuim Hardness Ci Total Alkalinity Ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 3 4 5 6 7 8 9 How to use Measure pool p...

Page 6: ...itioning salt pellets however it will take longer for them to dissolve Do not use rock salt salt with yellow prussiate of soda salt with anti caking additives or iodized salt How toAdd or Remove Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving ...

Page 7: ... 109 267 121 293 427 133 195 320 453 145 207 347 480 158 219 373 507 170 231 400 533 182 243 1800 140 64 163 74 187 85 210 95 233 106 257 373 117 169 280 397 127 180 303 420 138 190 327 443 148 201 350 467 159 211 2000 120 100 80 60 20 40 55 45 36 27 9 18 140 117 23 47 64 53 11 21 160 133 27 53 73 61 12 24 180 150 30 60 82 68 14 27 200 167 33 67 91 76 15 30 220 320 183 267 37 53 73 107 100 145 83 ...

Page 8: ... 0 23 3 10 5 6 0 2 7 4 0 2 7 6 0 2 7 6 0 2 7 8 5 3 9 7 0 3 2 9 0 2 2 10 0 4 5 10 0 4 5 14 2 6 3 11 0 5 0 16 0 7 2 13 0 5 9 18 0 8 1 14 0 6 4 19 0 8 6 15 0 6 8 20 0 9 0 5 0 2 3 3 3 2 3 5 0 2 3 5 9 2 7 4 2 2 7 6 7 3 0 8 4 3 8 6 7 3 0 7 5 3 4 9 2 4 2 13 3 6 0 10 8 4 9 15 0 6 7 11 7 5 2 15 8 7 1 12 5 5 6 16 7 7 5 4 0 1 8 2 7 1 8 4 0 1 8 4 0 1 8 5 7 2 6 4 7 2 1 3 3 2 1 5 4 2 4 7 4 3 3 10 7 4 8 8 7 3 9 ...

Page 9: ...lorination See description above REMOTELYCONTROLLED When illuminated indicates that a remote pool auto mation control Hayward Goldline Pro Logic Pentair Intellitouch Polaris Eos etc is controlling the Aqua Rite the main switch and Desired Output adjustment are inactive When flashing the Pro Logic Intellitouch or Eos is in SERVICE or TIME OUT mode and the Main Switch and Desired Output adjustment a...

Page 10: ...lay is in English units ppm If Metric units grams per liter are preferred follow the procedure under Temperature Display Temperature Display The Temperature Display shows the current temperature of the pool water The factory default display is in ºF Both the Temperature Display and the Salt Display can be programmed to display in Metric units To display temperature in ºC and salt level in g l perf...

Page 11: ...creases significantly when there is higher than normal bather load or when your chlorinator cell ages You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity Prevent over chlorination during cold weather Check chlorine levels periodically Most pools require less chlorine during cold weather and the Desired Output should be l...

Page 12: ... to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified Mild Acid Washing Use only in severe cases where flushing and scraping will not remove the majority of deposits To acid wash turn off power toAqua Rite Remove cell from piping In a clean plastic container mix a 4 1 solution of water to muriatic acid one gallo...

Page 13: ...to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Rite system Mounting theAqua Rite Control The Aqua Rite is contained in a raintight enclosure that is suitable for outdoor mount ing The control must be mounted a minimum of 5 ft 2 meters horizontal distance or more if local codes require from the pool spa The control is designed to mount vertically o...

Page 14: ...gram on page 9 Alternate configurations 1 shows the flow switch can also be in front of the cell Configurations 2 and 3 allow for chlorination of both the pool and spa during spa spillover operation but prevent overchlorination of the spa during spa only operation Never use configuration 4 Flow Switch IMPORTANT There must be at least a 12 25cm straight pipe run before upstream the flow switch If t...

Page 15: ...ed to a circuit protected by a class A ground fault interrupter Be sure to connect the ground wire to the green ground screw terminal located on the bottom of the enclosure Bonding A lug used for bonding is attached to the bottom of the Aqua Rite enclosure see diagram below The Aqua Rite must be bonded with an 8 AWG copper wire 6 AWG Canada to the pool bonding system Electrolytic Cell and Flow Swi...

Page 16: ...ed as secondary Hayward Goldline Attach wires to proper screw terminals as shown below Pentair Attach wires to opposite numbered screw terminals as shown below Note that the colors marked on the PentairPCB do not match theAqua Rite 4 1 3 2 2 3 1 4 GRN GRN DT BLK BLK GND YEL YEL DT RED RED 15 Aqua Rite Intellitouch marking on PCB green yellow black red Colors Do Not Match 4 4 3 3 2 2 1 1 GRN GRN BL...

Page 17: ...on the display will revert back to the default salt display Also if the button is not pushed for 30 seconds the display will revert back to the standard salt display CommonProblemsandSolutions 1 Power LEDnoton Check to make sure either 120VAC or 240VAC input power is connected to the proper screw terminals at theAqua Rite control Verify input voltage with a voltmeter If there is input power the fu...

Page 18: ... the directions on page 8 for cell cleaning If the pool has the proper amount of salt and the Inspect Cell LED is still illuminated the cell may be worn and need replacement 8 Possible causes of little or no free chlorine residual Aqua Rite switch in OFF position Desired Output adjustment setting is too low Low stabilizer CyanuricAcid Filter pump time too short 8 hours for average size pools more ...

Page 19: ...1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool water c...

Page 20: ...ppm Add salt as required to increase Add baking soda to increase Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase Electrolytic Cell inspect clean Refer to section in manual TEST IDEAL RANGE ADJUSTMENT REQUIRED Drain and add water to decrease Add acid as required to decrease 092009N RevP Copyright 2010 Hayward Inc 620 Division St Elizabeth NJ 07207 Head...

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