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6

Controls
Main Switch

AUTO

:  For normal operation, the Main Switch should be left in the AUTO position.

In this position the Aqua Rite will produce chlorine according to the "Desired Out-
put %" adjustment setting for the entire filtering/pumping cycle.

SUPER CHLORINATE

:  When you have an abnormally high bather load, a large

amount of rain, a cloudy water condition, or any other condition which needs a large
amount of purification to be introduced, put the Main Switch in the SUPER CHLO-
RINATE position.  This electronically “super chlorinates” (shocks) the water for 24
hours (filter pump must be on during this time) or until the power has been turned
off, whichever comes first.  At the end of the super chlorinate time, be sure to put the
switch back into the AUTO position.

OFF

:  The OFF position prevents the Aqua Rite from energizing the electrolytic cell.

In this position there is no chlorine generation.  NOTE:  To service any of the pool
equipment or the Aqua Rite, turn the power off at the circuit breaker.

Indicator LED's

POWER  

When illuminated, the Aqua Rite has input power.

GENERATING  

This LED is on steady during normal operation.  When flashing, the

pool water is too hot or cold to operate.

SUPER CHLORINATE  

Illuminates during super-chlorination.  See description

above.

REMOTELY CONTROLLED  

When illuminated, indicates that a remote pool auto-

mation control (Hayward/Goldline Pro Logic, Pentair Intellitouch, Polaris Eos, etc.)
is controlling the Aqua Rite--the main switch and "Desired Output %" adjustment
are inactive.  When flashing, the Pro Logic, Intellitouch or Eos is in SERVICE or
TIME-OUT mode and the Main Switch and "Desired Output %" adjustment are
active.

NO FLOW  

When illuminated, the flow switch has detected no water flowing and

the Aqua Rite has stopped generating chlorine.  A flashing LED indicates a 15-60
second time delay period.

CHECK SALT  

When flashing, the salt level is low (below 2700 ppm) and Aqua Rite

is generating at low efficiency.  When illuminated steady, the salt level is too low and
Aqua Rite has shut down.  Before adding large quantities of salt, it is advisable to
have your salt level professionally checked.

HIGH SALT  

When illuminated, the salt level is too high and Aqua Rite has shut

down.

INSPECT CELL  

A flashing indicator signifies that either the cell efficiency is re-

duced or that it is time for regularly scheduled cell inspection.  In either case, inspect
cell and clean if necessary.  When illuminated steady, cell efficiency is greatly re-
duced and the Aqua Rite

 

has stopped producing chlorine.  Inspect, clean or replace

if necessary.

9

The Aqua Rite electrolytic cell has a self cleaning feature incorporated into the elec-
tronic control’s logic.  In most cases this self cleaning action will keep the cell working
at optimum efficiency.  In areas where water is hard (high mineral content) and in pools
where the water chemistry has been allowed to get "out of balance", the cell may require
periodic cleaning.  The "Inspect Cell" LED will indicate if cell efficiency is decreased and
servicing is necessary.  If the "Inspect Cell" LED remains on after a thorough cleaning,
the cell may be worn and require replacement.

Servicing and Cleaning the Aqua Rite cell

Turn off power to the Aqua Rite before removing the electrolytic cell.  Once removed,
look inside the cell and inspect for scale formation (light colored crusty or flaky depos-
its) on the plates and for any debris which has passed through the filter and caught on
the plates.  If no deposits are visible, reinstall.  If deposits are seen, use a high pressure
garden hose and try to flush the scale off.  If this is not successful, use a plastic or wood
tool (do not use metal as this will scratch the coating off the plates) and scrape deposits
off of plates.  Note that a buildup on the cell indicates that there is an unusually high
calcium level in the pool (old pool water is usually the cause).  If this is not corrected,
you may to have to periodically clean the cell.  The simplest way to avoid this is to bring
the pool chemistry to the recommended levels as specified.

Mild Acid Washing:

  Use only in severe cases where flushing and scraping will not

remove the majority of deposits.  To acid wash, turn off power to Aqua Rite.  Remove cell
from piping.  In a clean plastic container, mix a 4:1 solution of water to muriatic acid (one
gallon of water to one quart of muriatic acid).  ALWAYS ADD ACID TO WATER -
NEVER ADD WATER TO ACID.  Be sure to wear rubber gloves and appropriate eye
protection.  The level of the solution in the container should just reach the top of the cell
so that the wire harness compartment is NOT submerged.  It may be helpful to coil the
wiring before immersing the cell.  The cell should soak for a few minutes and then rinse
with a high pressure garden hose. If any deposits are still visible, repeat soaking and
rinsing.  Replace cell and inspect again periodically.

Winterizing

The Aqua Rite electrolytic cell and flow detection switch will be damaged by freezing
water just as your pool plumbing would.  In areas of the country which experience
severe or extended periods of freezing temperatures, be sure to drain all water from the
pump, filter, and supply and return lines before any freezing conditions occur.  The
electronic control is capable of withstanding any winter weather and should not be
removed.

Spring Start-up

DO NOT turn the Aqua Rite on, until the pool water chemistry has been brought to the
proper levels.  This information can be found on page 1.

Summary of Contents for Aqua Rite

Page 1: ...Electronic Chlorine Generator Operation and Installation Manual AQR evP Inc www haywardnet com Aqua Rite ...

Page 2: ...lug for US models two for Canadian mod els is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conduc tor not smaller than 8AWG US 6AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within...

Page 3: ...s OPERATION General 1 Water Chemistry 2 Controls 6 Maintenance 8 INSTALLATION Mounting 10 Plumbing 11 Wiring 12 TROUBLESHOOTING Troubleshooting 14 WARRANTY Warranty 16 e 4 on e of salt ag age ED sh will ock r of 1 for ...

Page 4: ...tors operating with software version 1 50 or later are designed to use one of 3 different chlorinator cells that are available from your authorized Hay ward dealer These cells are not included with the Aqua Rite and must be purchased before installation Choose the appropriate cell based on the size of your pool The models are shown below T CELL 15 for pools up to 40 000 gallons T CELL 9 for pools ...

Page 5: ...alance Your water is properly balanced if the Si is 0 2 If the Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index 2 ºC ºF Ti Calcuim Hardness Ci Total Alkalinity Ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 3 4 5 6 7 8 9 How to use Measure pool p...

Page 6: ...itioning salt pellets however it will take longer for them to dissolve Do not use rock salt salt with yellow prussiate of soda salt with anti caking additives or iodized salt How toAdd or Remove Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving ...

Page 7: ... 109 267 121 293 427 133 195 320 453 145 207 347 480 158 219 373 507 170 231 400 533 182 243 1800 140 64 163 74 187 85 210 95 233 106 257 373 117 169 280 397 127 180 303 420 138 190 327 443 148 201 350 467 159 211 2000 120 100 80 60 20 40 55 45 36 27 9 18 140 117 23 47 64 53 11 21 160 133 27 53 73 61 12 24 180 150 30 60 82 68 14 27 200 167 33 67 91 76 15 30 220 320 183 267 37 53 73 107 100 145 83 ...

Page 8: ... 0 23 3 10 5 6 0 2 7 4 0 2 7 6 0 2 7 6 0 2 7 8 5 3 9 7 0 3 2 9 0 2 2 10 0 4 5 10 0 4 5 14 2 6 3 11 0 5 0 16 0 7 2 13 0 5 9 18 0 8 1 14 0 6 4 19 0 8 6 15 0 6 8 20 0 9 0 5 0 2 3 3 3 2 3 5 0 2 3 5 9 2 7 4 2 2 7 6 7 3 0 8 4 3 8 6 7 3 0 7 5 3 4 9 2 4 2 13 3 6 0 10 8 4 9 15 0 6 7 11 7 5 2 15 8 7 1 12 5 5 6 16 7 7 5 4 0 1 8 2 7 1 8 4 0 1 8 4 0 1 8 5 7 2 6 4 7 2 1 3 3 2 1 5 4 2 4 7 4 3 3 10 7 4 8 8 7 3 9 ...

Page 9: ...lorination See description above REMOTELYCONTROLLED When illuminated indicates that a remote pool auto mation control Hayward Goldline Pro Logic Pentair Intellitouch Polaris Eos etc is controlling the Aqua Rite the main switch and Desired Output adjustment are inactive When flashing the Pro Logic Intellitouch or Eos is in SERVICE or TIME OUT mode and the Main Switch and Desired Output adjustment a...

Page 10: ...lay is in English units ppm If Metric units grams per liter are preferred follow the procedure under Temperature Display Temperature Display The Temperature Display shows the current temperature of the pool water The factory default display is in ºF Both the Temperature Display and the Salt Display can be programmed to display in Metric units To display temperature in ºC and salt level in g l perf...

Page 11: ...creases significantly when there is higher than normal bather load or when your chlorinator cell ages You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity Prevent over chlorination during cold weather Check chlorine levels periodically Most pools require less chlorine during cold weather and the Desired Output should be l...

Page 12: ... to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified Mild Acid Washing Use only in severe cases where flushing and scraping will not remove the majority of deposits To acid wash turn off power toAqua Rite Remove cell from piping In a clean plastic container mix a 4 1 solution of water to muriatic acid one gallo...

Page 13: ...to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Rite system Mounting theAqua Rite Control The Aqua Rite is contained in a raintight enclosure that is suitable for outdoor mount ing The control must be mounted a minimum of 5 ft 2 meters horizontal distance or more if local codes require from the pool spa The control is designed to mount vertically o...

Page 14: ...gram on page 9 Alternate configurations 1 shows the flow switch can also be in front of the cell Configurations 2 and 3 allow for chlorination of both the pool and spa during spa spillover operation but prevent overchlorination of the spa during spa only operation Never use configuration 4 Flow Switch IMPORTANT There must be at least a 12 25cm straight pipe run before upstream the flow switch If t...

Page 15: ...ed to a circuit protected by a class A ground fault interrupter Be sure to connect the ground wire to the green ground screw terminal located on the bottom of the enclosure Bonding A lug used for bonding is attached to the bottom of the Aqua Rite enclosure see diagram below The Aqua Rite must be bonded with an 8 AWG copper wire 6 AWG Canada to the pool bonding system Electrolytic Cell and Flow Swi...

Page 16: ...ed as secondary Hayward Goldline Attach wires to proper screw terminals as shown below Pentair Attach wires to opposite numbered screw terminals as shown below Note that the colors marked on the PentairPCB do not match theAqua Rite 4 1 3 2 2 3 1 4 GRN GRN DT BLK BLK GND YEL YEL DT RED RED 15 Aqua Rite Intellitouch marking on PCB green yellow black red Colors Do Not Match 4 4 3 3 2 2 1 1 GRN GRN BL...

Page 17: ...on the display will revert back to the default salt display Also if the button is not pushed for 30 seconds the display will revert back to the standard salt display CommonProblemsandSolutions 1 Power LEDnoton Check to make sure either 120VAC or 240VAC input power is connected to the proper screw terminals at theAqua Rite control Verify input voltage with a voltmeter If there is input power the fu...

Page 18: ... the directions on page 8 for cell cleaning If the pool has the proper amount of salt and the Inspect Cell LED is still illuminated the cell may be worn and need replacement 8 Possible causes of little or no free chlorine residual Aqua Rite switch in OFF position Desired Output adjustment setting is too low Low stabilizer CyanuricAcid Filter pump time too short 8 hours for average size pools more ...

Page 19: ...1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool water c...

Page 20: ...ppm Add salt as required to increase Add baking soda to increase Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase Electrolytic Cell inspect clean Refer to section in manual TEST IDEAL RANGE ADJUSTMENT REQUIRED Drain and add water to decrease Add acid as required to decrease 092009N RevP Copyright 2010 Hayward Inc 620 Division St Elizabeth NJ 07207 Head...

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