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3

Salt Level

Use the chart on page 4 to determine how much salt in pounds or (Kgs) need to be added
to reach the recommended levels.  Use the equations below (measurements are in feet/
gallons and meters/liters) if pool size is unknown.

The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm being
optimal.  If the level is low, determine the number of gallons in the pool and add salt
according to the chart on page 4.  A low salt level will reduce the efficiency of the Aqua
Rite

®

 and result in low chlorine production.  A high salt level can cause the Aqua Rite

®

to shutdown and may begin to give a salty taste to your pool (generally, the salt will
begin to be tasted at a level of about 3500-4000 ppm).  The salt in your pool/spa is
constantly recycled and the loss of salt throughout the swimming season should be
small.  This loss is due primarily to the addition of water because of splashing,
backwashing, or draining (because of rain).  Salt is not lost due to evaporation.
 

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99% pure.  This
is common food quality or water softener salt and is usually available in 40-80 lb. bags
labeled "Coarse Solar Salt".  It is also acceptable to use water conditioning salt pellets,
however, it will take longer for them to dissolve.  Do not use rock salt, salt with yellow
prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add or Remove Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure.
Turn the circulating pump on and add salt directly into the pool.  Brush the salt around
to speed up the dissolving process--do not allow salt to pile up on the bottom of the
pool.  Run the filter pump for 24 hours with the suction coming from the main drain (use
pool vac if there is no main drain) to allow the salt to evenly disperse throughout the
pool.  The salt display may take 24 hours to respond to the change in salt concentration.

The only way to lower the salt concentration is to partially drain the pool and refill with
fresh water.

Always check stabilizer (cyanuric acid), when checking salt.  These levels will most
likely decline together.  Use the chart on page 5 to determine how much stabilizer must
be added to raise the level to 80 ppm.

Flow switch connector

Bonding lug to

pool bonding system

Cutout for

cell cable

 Gallons

Liters

(pool size in feet)

(pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x 
Average Depth x 5.9

Length x Width x 
Average Depth x 6.7

Length x Width x 
Average Depth x 7.5

Diameter x Diameter x 
Average Depth x 785

Length x Width x 
Average Depth x 893

Length x Width x 
Average Depth x 1000

Wiring

Power must be shut off at the circuit breaker before performing any wiring.  Be sure to
follow Local and NEC electrical codes.  To provide safe operation, the Aqua Rite

®

 must

be properly grounded and bonded.

Input Power For stand alone operation:

Wire the Aqua Rite to the 

LOAD SIDE

 of the filter pump timer.  It is very important that

the Aqua Rite is powered only when the pump is running.

Refer to the wiring label on the Aqua Rite as well as the diagram below to determine
correct wiring connections.  The Aqua Rite is shipped from the factory with the configu-
ration jumpers in 240VAC position.  If using 120VAC, move the jumpers as shown below.
For Canadian models, the Aqua Rite shall be connected to a circuit protected by a class
A ground fault interrupter.  Be sure to connect the ground wire to the green ground
screw terminal located on the bottom of the enclosure.

Bonding:

A lug used for bonding is attached to the bottom of the Aqua Rite enclosure (see
diagram below).  The Aqua Rite must be bonded with an 8 AWG copper wire (6 AWG
Canada) to the pool bonding system.

Electrolytic Cell and Flow Switch:

The electrolytic cell and flow switch cables are terminated with connectors which plug
into the Aqua Rite, for easy attachment and removal.  The door of the Aqua Rite must be
open to access the cell cable connector.  The flow switch plugs into a connector (similar
to a telephone jack) located outside, on the bottom of the enclosure.  Refer to the
diagram below for the location of these connections.

12

SUBPANEL

TIMECLOCK

AQUA

RITE

AQUA

RITE

PCB

PCB

BONDING
LUG

BONDING
LOOP

PUMP

LINE

LOAD

GROUND

GND

GND

IMPORTANT:

MOVE JUMPERS
TO POSITIONS SHOWN

TYPICAL 240 VAC WIRING

120 VAC

Note:  Wire the pump directly to the timeclock--do not use the Aqua Rite as a junction box.

Summary of Contents for Aqua Rite

Page 1: ...Electronic Chlorine Generator Operation and Installation Manual AQR evP Inc www haywardnet com Aqua Rite ...

Page 2: ...lug for US models two for Canadian mod els is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conduc tor not smaller than 8AWG US 6AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within...

Page 3: ...s OPERATION General 1 Water Chemistry 2 Controls 6 Maintenance 8 INSTALLATION Mounting 10 Plumbing 11 Wiring 12 TROUBLESHOOTING Troubleshooting 14 WARRANTY Warranty 16 e 4 on e of salt ag age ED sh will ock r of 1 for ...

Page 4: ...tors operating with software version 1 50 or later are designed to use one of 3 different chlorinator cells that are available from your authorized Hay ward dealer These cells are not included with the Aqua Rite and must be purchased before installation Choose the appropriate cell based on the size of your pool The models are shown below T CELL 15 for pools up to 40 000 gallons T CELL 9 for pools ...

Page 5: ...alance Your water is properly balanced if the Si is 0 2 If the Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index 2 ºC ºF Ti Calcuim Hardness Ci Total Alkalinity Ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 3 4 5 6 7 8 9 How to use Measure pool p...

Page 6: ...itioning salt pellets however it will take longer for them to dissolve Do not use rock salt salt with yellow prussiate of soda salt with anti caking additives or iodized salt How toAdd or Remove Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving ...

Page 7: ... 109 267 121 293 427 133 195 320 453 145 207 347 480 158 219 373 507 170 231 400 533 182 243 1800 140 64 163 74 187 85 210 95 233 106 257 373 117 169 280 397 127 180 303 420 138 190 327 443 148 201 350 467 159 211 2000 120 100 80 60 20 40 55 45 36 27 9 18 140 117 23 47 64 53 11 21 160 133 27 53 73 61 12 24 180 150 30 60 82 68 14 27 200 167 33 67 91 76 15 30 220 320 183 267 37 53 73 107 100 145 83 ...

Page 8: ... 0 23 3 10 5 6 0 2 7 4 0 2 7 6 0 2 7 6 0 2 7 8 5 3 9 7 0 3 2 9 0 2 2 10 0 4 5 10 0 4 5 14 2 6 3 11 0 5 0 16 0 7 2 13 0 5 9 18 0 8 1 14 0 6 4 19 0 8 6 15 0 6 8 20 0 9 0 5 0 2 3 3 3 2 3 5 0 2 3 5 9 2 7 4 2 2 7 6 7 3 0 8 4 3 8 6 7 3 0 7 5 3 4 9 2 4 2 13 3 6 0 10 8 4 9 15 0 6 7 11 7 5 2 15 8 7 1 12 5 5 6 16 7 7 5 4 0 1 8 2 7 1 8 4 0 1 8 4 0 1 8 5 7 2 6 4 7 2 1 3 3 2 1 5 4 2 4 7 4 3 3 10 7 4 8 8 7 3 9 ...

Page 9: ...lorination See description above REMOTELYCONTROLLED When illuminated indicates that a remote pool auto mation control Hayward Goldline Pro Logic Pentair Intellitouch Polaris Eos etc is controlling the Aqua Rite the main switch and Desired Output adjustment are inactive When flashing the Pro Logic Intellitouch or Eos is in SERVICE or TIME OUT mode and the Main Switch and Desired Output adjustment a...

Page 10: ...lay is in English units ppm If Metric units grams per liter are preferred follow the procedure under Temperature Display Temperature Display The Temperature Display shows the current temperature of the pool water The factory default display is in ºF Both the Temperature Display and the Salt Display can be programmed to display in Metric units To display temperature in ºC and salt level in g l perf...

Page 11: ...creases significantly when there is higher than normal bather load or when your chlorinator cell ages You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity Prevent over chlorination during cold weather Check chlorine levels periodically Most pools require less chlorine during cold weather and the Desired Output should be l...

Page 12: ... to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified Mild Acid Washing Use only in severe cases where flushing and scraping will not remove the majority of deposits To acid wash turn off power toAqua Rite Remove cell from piping In a clean plastic container mix a 4 1 solution of water to muriatic acid one gallo...

Page 13: ...to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Rite system Mounting theAqua Rite Control The Aqua Rite is contained in a raintight enclosure that is suitable for outdoor mount ing The control must be mounted a minimum of 5 ft 2 meters horizontal distance or more if local codes require from the pool spa The control is designed to mount vertically o...

Page 14: ...gram on page 9 Alternate configurations 1 shows the flow switch can also be in front of the cell Configurations 2 and 3 allow for chlorination of both the pool and spa during spa spillover operation but prevent overchlorination of the spa during spa only operation Never use configuration 4 Flow Switch IMPORTANT There must be at least a 12 25cm straight pipe run before upstream the flow switch If t...

Page 15: ...ed to a circuit protected by a class A ground fault interrupter Be sure to connect the ground wire to the green ground screw terminal located on the bottom of the enclosure Bonding A lug used for bonding is attached to the bottom of the Aqua Rite enclosure see diagram below The Aqua Rite must be bonded with an 8 AWG copper wire 6 AWG Canada to the pool bonding system Electrolytic Cell and Flow Swi...

Page 16: ...ed as secondary Hayward Goldline Attach wires to proper screw terminals as shown below Pentair Attach wires to opposite numbered screw terminals as shown below Note that the colors marked on the PentairPCB do not match theAqua Rite 4 1 3 2 2 3 1 4 GRN GRN DT BLK BLK GND YEL YEL DT RED RED 15 Aqua Rite Intellitouch marking on PCB green yellow black red Colors Do Not Match 4 4 3 3 2 2 1 1 GRN GRN BL...

Page 17: ...on the display will revert back to the default salt display Also if the button is not pushed for 30 seconds the display will revert back to the standard salt display CommonProblemsandSolutions 1 Power LEDnoton Check to make sure either 120VAC or 240VAC input power is connected to the proper screw terminals at theAqua Rite control Verify input voltage with a voltmeter If there is input power the fu...

Page 18: ... the directions on page 8 for cell cleaning If the pool has the proper amount of salt and the Inspect Cell LED is still illuminated the cell may be worn and need replacement 8 Possible causes of little or no free chlorine residual Aqua Rite switch in OFF position Desired Output adjustment setting is too low Low stabilizer CyanuricAcid Filter pump time too short 8 hours for average size pools more ...

Page 19: ...1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool water c...

Page 20: ...ppm Add salt as required to increase Add baking soda to increase Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase Electrolytic Cell inspect clean Refer to section in manual TEST IDEAL RANGE ADJUSTMENT REQUIRED Drain and add water to decrease Add acid as required to decrease 092009N RevP Copyright 2010 Hayward Inc 620 Division St Elizabeth NJ 07207 Head...

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