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7

Wiring the Pigtail or pH Dispensing Device

Two pigtails (120VAC and 240VAC) are included with the AQL-CHEM sensing kit to

be used with pH dispensing devices (peristaltic pumps, solenoid valves, etc.) that

require a plug-in receptacle, including the Hayward AQL-CHEM2 and AQL-CHEM2-

240. If your pH dispensing device will be direct wired (hardwired), the pigtail is not

necessary. Note that the Aqua Rite Pro can control a 120VAC or a 240VAC pH related

dispensing device.  The Pro Logic can only be used with 120VAC devices.

NOTE: Follow local codes for pigtail installation. Installation may require retrofitting

a weather-tight outlet and plug to the pigtail and dispense hardware (such as Cooper

WaterTight or similar connectors) or weather proof junction box.

A screw terminal block located inside of the Aqua Rite Pro enclosure is provided for

connection to the pigtail or pH dispensing device. If connecting to a Pro Logic, the

120VAC pigtail or 120VAC direct wired pH dispensing device will connect to one of

the internal relays. If using a P-4 or PS-4 operating software version less than 4.00, the

relay that is supplied with the AQL-CHEM must be installed and used for connection

to the 120VAC pigtail or direct wired device.

Refer to the following information and diagrams for proper wiring of the pigtail or

direct wired device.

Aqua Rite Pro

IMPORTANT:

 Input power to the Aqua Rite Pro must be provided by a GFCB (Ground

Fault Circuit Breaker).

240 VAC

120 VAC

N

L2

L1

L1

EP1

EP2

Ground

For 120VAC operation
position connectors as shown

Ground

to 120VAC Pigtail or 

120VAC pH Dispensing Device

to 240VAC Pigtail or

240VAC pH Dispensing Device

WHITE

WHITE

BLACK

BLACK

EP1

EP3

240VAC pH Dispensing Device

(Factory Default)

120VAC pH Dispensing Device

Aqua Rite Pro

Aqua Rite Pro

Timeout" message if the timeout value is exceeded (1-24 hours).  This prevents a

situation where the Aqua Rite Pro or Pro Logic is constantly generating chlorine

because of a probe error or external problem with the pool and allows the pool owner

to evaluate the pool chemistry before continuing with ORP control. The Timeout can

be reset in the Check System Default Menu display.

pH Calibration Wizard

After installation, the pH probe must be calibrated using the pH Calibration Wizard.

Periodically, a  pool water test should be compared to the pH level reported by the

Aqua Rite Pro or Pro Logic.  If there is a discrepancy between the two values, the pH

Calibration Wizard should be redone.

Run the pool pump for a minimum of 20 minutes before starting the pH Calibration

Wizard. The procedure to perform the Wizard is shown below.  Detailed information

about specific screens can also be found below.

Aqua Rite Pro

1.

Press the "Settings" button.

2.

Press ">" repeatedly until "pH Calibration Wizard" is displayed.

3.

Push "+" to start Wizard.

4.

Advance through the Wizard using "<" and ">" buttons.  Use "+" and "-"

buttons to answer questions when prompted.

5.

Continue until finished.

Pro Logic

1.

Press "Menu" until Maintenance Menu is displayed.

2.

Press ">" repeatedly until "pH Calibration Wizard" is displayed.

3.

Push "+" to start Wizard.

4.

Advance through the Wizard using "<" and ">" buttons.  Use "+" and "-"

buttons to answer questions when prompted.

5.

Continue until finished.

Enter Independent pH Test Result

Test the pH of the pool water with a dependable quality test kit after the pool pump

has been running for a period of time.  Hayward suggests that you take more than one

test and average the results before entering the value in the pH Calibration Wizard.

After entering the pH value, press the "+" button to calibrate the pH probe.  A "Check

System" warning will display if the probe value and the entered value are different by

± 1.0 or greater.  If this is the case, retest the pH (possibly with another test kit) and

consider cleaning the pH probe per the instructions found in the Probe Maintenance

section of this manual.

Configuring the pH Dispense Relay

  (

Pro Logics operating with software ver-

sion less than 4.00)

IMPORTANT:

 The relay used to control the AQL-CHEM2(-240) or other pH dispens-

ing device needs to be configured properly to prevent accidental release of CO

2

 or

acid into the pool water. Determine which relay is being used (this is the relay that the

pigtail or 120VAC pH dispensing device is connected to).  Follow the configuration

procedure found in the Pro Logic Installation and Operation manuals under Configu-

ration Menu to set the function of this relay to "pH Dispense".  An example of this

(using Aux1) is shown on page 13. Note that PL-P-4 and PL-PS-4 models will require

the additional relay to be installed and automatically use Aux 3.

12

Summary of Contents for AQL-CHEM

Page 1: ...ayward pool com Total Pool Chemistry Aqua Rite Pro Pro Logic Installation and Operation Manual for AQL CHEM North Kingstown RI 02852 USA Questions Refer to www goldlinecontrols com for latest manual revisions additional information and helpful service and for T M T M T M Work less play more ...

Page 2: ...a Rite Aqua Rite Pro Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship under normal use and service for a period of three 3 years Hayward Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship under normal use and service for a period of one 1 year These warranties are applicable from the initial d...

Page 3: ...Logic for drill template Mounting hardware if surface mounting not side mounting Flex tubing cutter Water tight strain relief for dispense pigtail Flathead screwdriver and mallet to remove knock out and install strain relief 120VAC Ground Fault Circuit Breaker GFCB for powering 120VAC dispense pigtail or 240VAC GFCB for powering 240VAC dispense pigtail Extra wire wire strippers and wire nuts could...

Page 4: ...he mounting bracket BEFORE screwing the bracket in place For easiest installation fasten the nylon lock nut loosely then slip the bracket keyhole slots over the bolt head and tighten After installation coil excess cable in the Pro Logic enclosure Refer to the diagram below 3 Route probe cell cable through access hole BEFORE mounting metal washer rubber washer Aqua Rite Pro enclosure wall AQL CHEM ...

Page 5: ... residual in parts per million ppm periodically adjust the ORP level Probe Maintenance The probes must be clean and free from oil chemical deposits and contamination to function properly After saturation in pool or spa water the probes may need to be cleaned on a weekly or monthly basis depending on bather load and other pool specific characteristics Slow response increased need to calibrate pH an...

Page 6: ...Both systems are effective at reducing pH but CO2 is much safer to handle and store The HaywardAQL CHEM2 240 are CO2 dispensing systems that eliminate the need to handle acid and are economical and efficient meth ods for effective pH control When the CO2 gas is injected into water it dissolves and becomes carbonic acid a weak acid that is very effective at lowering pH but becomes self limiting if ...

Page 7: ...y turns on and applies power to the CO2 feed solenoid or acid dispense pump Once this is verified set pH Reduction CTRL back to AUTO As a last check for proper configuration push the corresponding output button for the pH Dispensing device The device SHOULD NOT TURN ON If it does go back through the configuration to determine the problem Operation Before operating the AQL CHEM test and adjust the ...

Page 8: ...tallation the pH probe must be calibrated using the pH Calibration Wizard Periodically a pool water test should be compared to the pH level reported by the Aqua Rite Pro or Pro Logic If there is a discrepancy between the two values the pH Calibration Wizard should be redone Run the pool pump for a minimum of 20 minutes before starting the pH Calibration Wizard The procedure to perform the Wizard i...

Page 9: ...n the pool and automatically adjusts chlorine output to maintain a desired level Timed The chlorine output is based on the manual setting only ORP level is not used to control the chlorinator output MaintainpHLevel The Wizard prompts you to enter the desired pH level 7 5 default TheAqua Rite Pro or Pro Logic will dispense CO2 or other pH reducer when necessary to maintain this level The adjustable...

Page 10: ...e following pages To enter the Chemistry Config Wizard follow the steps below Aqua Rite Pro 1 Press the Settings button 2 Press repeatedly until Chemistry Config Wizard is displayed 4 Push to start Wizard 5 Advance through the Wizard using and buttons Use and buttons to answer questions when prompted 6 Continue until finished Pro Logic If theAQL CLchlorination kit will be used be sure that it is e...

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