HAWE Hydraulik HICON Original Assembly Instructions Download Page 17 | Manualshive

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Flow at B and reux at A

1

WH - signal 0 V

2

GN - signal 12 V/24 V

3

GY - signal GND

3. Connect the hydraulic power pack to the electrical power supply.
4. Check the electrical connections after a week’s operating time.

HAWE Hydraulik SE

B 8543 - 10-2021 - 1.0

17/27

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Summary of Contents for HICON

Page 1: ...Compact hydraulic power pack type HICON Original assembly instructions B 8543 10 2021 1 0 en Operating pressure pmax Geometric displacement volume Usable volume tank Vuse max 170 bar 0 5 cm3 rev 0 6 l...

Page 2: ...Brand names product names and trademarks are not specifically indicated In particular with regard to registered and protected names and trademarks usage is subject to legal provisions HAWE Hydraulik r...

Page 3: ...4 2 Checking the delivery 12 4 3 Storage 13 5 Assembly and installation 14 5 1 Mechanical connection 14 5 2 Hydraulic connection 14 5 3 Electrical connection 15 6 Start up 18 6 1 Switching the hydrau...

Page 4: ...for the machine manufacturer and machine operator as well as for training courses 1 2 Safety instructions and symbols Safety indication In these instructions the following warning and safety notes are...

Page 5: ...1 on the restriction of the use of certain hazardous substances in electrical and electronic equipment Regulation EC No 1907 2006 Regulation EC No 1907 2006 of the European Parliament and of the Counc...

Page 6: ...nts in relation to machinery EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected start up DIN EN ISO 4413 Hydraulic uid power General rules and safety requirements for systems and their...

Page 7: ...chinery Directive 2006 42 EC and is intended exclusively for installation in a machine or system The product is controlled via the manufacturer s machine plant control Comply with the manufacturer s o...

Page 8: ...es the product still poses residual risks Observe the safety instructions in this manual to reduce health hazards and avoid dangerous situations The operator must ensure that the operating conditions...

Page 9: ...ional training knowledge and experience so that he she can recognize and avoid dangers that can be caused by electricity Auditor Persons of a technical inspection body who are authorized to perform te...

Page 10: ...e motor and pump deliver a ow rate The ow rate ows via the open check valves to consumer port A Stop function The electric drive is not energized The closed check valves ensure the consumer remains hy...

Page 11: ...ed upstream of the check valves Two additional pressure limiting valves with a higher opening pressure located downstream of the check valves protect the system against excessive pressure Hydraulic ui...

Page 12: ...ng lines with eyelets Connecting lines for CAN bus and signal control with free cable ends Hydraulic connections with protective covers Hydraulic uid is not included in the scope of delivery 4 2 Check...

Page 13: ...80 C Do not store near sources of ignition or heat aggressive media e g acids fuels or lubricants or ozone producing sources of light e g fluorescent light sources mercury vapour lamps If stored for m...

Page 14: ...hydraulic connections align correctly 3 Attach the hydraulic power pack using the two M8 threads with a maximum torque of 18 Nm 4 After a week of operating time at the latest check the ttings 5 2 Hyd...

Page 15: ...wer pack in the intended installation position 9 Vent the hydraulic system using the venting provisions on the consumer 10 Correctly dispose of the hydraulic uid hydraulic uid container and any cloths...

Page 16: ...dissipate Do not expose components to moisture and an aggressive environment To avoid overheating always keep ventilation openings if any open and allow suf cient air circulation 1 Secure the unit aga...

Page 17: ...WH signal 0 V 2 GN signal 12 V 24 V 3 GY signal GND 3 Connect the hydraulic power pack to the electrical power supply 4 Check the electrical connections after a week s operating time HAWE Hydraulik S...

Page 18: ...ck the hydraulic power pack has been connected correctly mechanically ange hydraulically hose lines hydraulic uid electrically wiring power supply control xed installation attachment to the machine in...

Page 19: ...e the following safety instructions additionally to the safety instructions in chapter For your safety 7 1 Maintenance plan Failure of hydraulic systems Hydraulic system failures are often caused by a...

Page 20: ...eed the maximum usable tank volume Wear protective clothing Fill volume of hydraulic uid Coding Fill volume l Usable volume l 1 0 370 0 300 2 0 560 0 450 3 0 750 0 600 7 2 3 Replacing the hydraulic ui...

Page 21: ...ent the hydraulic system using the venting provisions on the consumer 13 Correctly dispose of the hydraulic uid hydraulic uid container and any cloths contaminated with hydraulic uid DAMAGE Damage to...

Page 22: ...draulic components 7 Properly dispose of all disassembled parts Disposal Dispose of hydraulic uid and system components as follows Dispose of hydraulic uid packaging containers soaked cleaning cloth e...

Page 23: ...raulic power pack via GUI graphic user interface and read out the error code Depending on the error code replace the hydraulic power pack Supply voltage too low Measure voltage directly on the motor R...

Page 24: ...0 1 2 General data Installation position horizontal mounting ange on side hydraulic port on top vertical tank on top mounting ange on side hydraulic port on side Attachment 2 fastening holes M8 Screws...

Page 25: ...450 3 0 750 0 600 10 1 3 Electrical data Rated voltage 12 to 24 V DC Current consumption see characteristic curves max 105 A at 12 V or 52 5 A at 24 V Overload protection Temperature switch NTC Power...

Page 26: ...GN signal 12 V 24 V port B ow port A 3 GY signal GND Flow at A and re ux at B 1 WH signal 12 V 24 V 2 GN signal 0 V 3 GY signal GND Flow at B and re ux at A 1 WH signal 0 V 2 GN signal 12 V 24 V 3 GY...

Page 27: ...lectronic components are perfectly coordinated with the hydraulic components and simplify ing control signal evaluation and fault detection The intelligent system solutions reduce energy consumption a...

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