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KK-K9-D22-K_INST_9-07 

 

7.  Rear Lower Fillers

 

 

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Position and attach to rear cage using #10 x ¾” Stainless sheet metal screws.

 

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Filler lines up with bend on rear cage,

 

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Attach to step trim using #10 x ¾” Stainless sheet metal screws. 

 
Note:  apply pressure to filler panels while installing, in order to get a clean tight fit. 
 

8.  Rear Upper Fillers:

 

 

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Applying pressure to rear upper filler panel, tight to rear cage ceiling and 
bottom trim, mark and pre-drill mounting holes 

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Attach to cage using #10 x ¾” Stainless sheet metal screws. 

  
 

9. Ceiling Fillers 

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Position ceiling filler to fill gap between ceiling of K-9 unit and vehicles headliner.

 

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Mark, pre-drill and attach using #10 x ½” Stainless sheet metal screws. 

 

Rear Lower filler

Rear Upper 

Filler

Ceiling filler

Summary of Contents for KK-K9-D22-K

Page 1: ...hinge GSM34150 29 20 x Stainless carriage bolt Basic unit assembly GSM32022 44 20 Serrated nut Basic unit assembly GSM30023 7 20 x Stainless carriage bolt Lexan filler GSM32024 8 20 x Hex head bolt F...

Page 2: ...Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2 pc Front Cage...

Page 3: ...ear Cage Lower Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2...

Page 4: ......

Page 5: ...d be removed during installation Peeling it back while attaching hardware SUB ASSEMBLIES 1 Remove necessary interior trim parts Remove rear seat Remove OEM door panels Note if the door has an electric...

Page 6: ...ach aluminum floor to rear cage using 20 x Stainless carriage bolts and serrated nuts 3 Mount Front Cage Place the cage on top of floor Attach bottom of cage to floor using 20 x Stainless carriage bol...

Page 7: ...r B pillar trim will need to be partially removed to allow for mounting to metal behind trim Loosely attach 2 pcs front mounting brackets to front cage using 20 x carriage bolts and serrated nuts Mark...

Page 8: ...talling in order to get a clean tight fit 8 Rear Upper Fillers Applying pressure to rear upper filler panel tight to rear cage ceiling and bottom trim mark and pre drill mounting holes Attach to cage...

Page 9: ...door panel Starting at the top and working your way down pre drill w 5 32 drill bit and attach to door using 10 x Stainless sheet metal screws Note Starting at the top and working your way down will...

Page 10: ...ed on window Hinge window down being sure to keep window guard centered and mark holes using window guard as template on 1 bent lip of door panel Pre drill and attach hinge to lip on door panel using...

Page 11: ...and serrated nuts Tighten all hardware 15 Silicone All gaps and seams must be sealed 16 Rubber matting After silicone is dry place rubber matting 17 Dome Light Switch Box The switch box location can...

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