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KK-K9-D22-K_INST_9-07 

 
 

10. Mount door panels:  

• 

Center so edges do not hang over. 

• 

Attach top lip of door panel to vehicles door 
using #10 x ¾” Stainless flat head screws. Be 
sure to use a 5/32” pilot and wax screw. 

• 

Proceed to mount remainder of door panel.  

• 

Starting at the top and working your way 
down, pre-drill w/ 5/32” drill bit and attach to 
door using #10 x ¾” Stainless sheet metal 
screws.  

 

Note: Starting at the top and working your way 
down will insure a clean tight fit to the door. 
 

 

Note: apply wax to screws to avoid screw head from snapping. 

Final Door Panel 

Installation  

Note: Product is painted black for Demo purposes only. Product is shipped unpainted 

Door Panel 
Installation 

Summary of Contents for KK-K9-D22-K

Page 1: ...hinge GSM34150 29 20 x Stainless carriage bolt Basic unit assembly GSM32022 44 20 Serrated nut Basic unit assembly GSM30023 7 20 x Stainless carriage bolt Lexan filler GSM32024 8 20 x Hex head bolt F...

Page 2: ...Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2 pc Front Cage...

Page 3: ...ear Cage Lower Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2...

Page 4: ......

Page 5: ...d be removed during installation Peeling it back while attaching hardware SUB ASSEMBLIES 1 Remove necessary interior trim parts Remove rear seat Remove OEM door panels Note if the door has an electric...

Page 6: ...ach aluminum floor to rear cage using 20 x Stainless carriage bolts and serrated nuts 3 Mount Front Cage Place the cage on top of floor Attach bottom of cage to floor using 20 x Stainless carriage bol...

Page 7: ...r B pillar trim will need to be partially removed to allow for mounting to metal behind trim Loosely attach 2 pcs front mounting brackets to front cage using 20 x carriage bolts and serrated nuts Mark...

Page 8: ...talling in order to get a clean tight fit 8 Rear Upper Fillers Applying pressure to rear upper filler panel tight to rear cage ceiling and bottom trim mark and pre drill mounting holes Attach to cage...

Page 9: ...door panel Starting at the top and working your way down pre drill w 5 32 drill bit and attach to door using 10 x Stainless sheet metal screws Note Starting at the top and working your way down will...

Page 10: ...ed on window Hinge window down being sure to keep window guard centered and mark holes using window guard as template on 1 bent lip of door panel Pre drill and attach hinge to lip on door panel using...

Page 11: ...and serrated nuts Tighten all hardware 15 Silicone All gaps and seams must be sealed 16 Rubber matting After silicone is dry place rubber matting 17 Dome Light Switch Box The switch box location can...

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