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KK-K9-D22-K_INST_9-07 

 

 

 

INSTALLATION INSTRUCTIONS KK-K9-D22-K 

K-9 TRANSPORTATION KIT 

2005-2008 DODGE MAGNUM

 

 
TOOLS REQUIRED: 

Power Drill 
Drill Bit Set 
Standard Wrench Set  
Standard & Metric Socket Set 
Ratcheting Wrench 

Screwdriver Set (Cordless powered) 
Wire cutters 
Wire Strippers 
Crimping tool 
Caulking gun 

 

HARDWARE: 

 

 QTY: DESCRIPTION: USED 

FOR: PART 

#: 

 

#10 x ¾” Stainless flat head screw 

Door Panel (top lip) 

GSM34151 

 

32 

#10 x ¾” Stainless sheet metal screw 

Door Panel  

GSM34170   

 

40 

#10 x ½” Stainless sheet metal screw 

Fillers/Step sill 

GSM34169 

 

#10 x ½” Stainless flat head screw 

Window guard hinge 

GSM34150 

29 

¼-20 x ½” Stainless carriage bolt 

Basic unit assembly 

GSM32022 

44 

¼-20 Serrated nut 

Basic unit assembly 

GSM30023 

¼-20 x ¾” Stainless carriage bolt 

Lexan filler 

GSM32024 

 

¼-20 x ¾” Hex head bolt 

Front cage bracket 

GSM33001 

¼” x ¾” Hex head lag bolt 

Front cage bracket 

GSM33060-1 

 1  Tube 

silver 

silicone 

Sealant 

PRM97343 

 

#10 x ¾ Sheet metal screw 

Dome light

  

GSM33195 

 
COMPONENTS:  

QTY: DESCRIPTION: 

1 Front 

Cage 

1 Rear 

Cage 

1 Floor 
1 Ceiling 

Front Cage Upper Lexan Fillers 

Front Cage Lower Aluminum Fillers

 

Step Sill Aluminum Fillers 

Rear Cage Lower Aluminum Fillers 

Rear Cage Upper Aluminum Fillers 

2 Aluminum 

Ceiling 

Fillers 

(2-pc) Front Cage Brackets  

Aluminum Door Panels  

Hinging Window Guards w/brackets 

Dome Light Kit  

1 Rubber 

Mat 

1 Rear-Mounting 

Foot 

 

Summary of Contents for KK-K9-D22-K

Page 1: ...hinge GSM34150 29 20 x Stainless carriage bolt Basic unit assembly GSM32022 44 20 Serrated nut Basic unit assembly GSM30023 7 20 x Stainless carriage bolt Lexan filler GSM32024 8 20 x Hex head bolt F...

Page 2: ...Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2 pc Front Cage...

Page 3: ...ear Cage Lower Aluminum Filler 12 P S Rear Cage Lower Aluminum Filler 13 D S Rear Cage Upper Aluminum Filler 14 P S Rear Cage Upper Aluminum Filler 15 D S Ceiling Filler 16 P S Ceiling Filler 17 D S 2...

Page 4: ......

Page 5: ...d be removed during installation Peeling it back while attaching hardware SUB ASSEMBLIES 1 Remove necessary interior trim parts Remove rear seat Remove OEM door panels Note if the door has an electric...

Page 6: ...ach aluminum floor to rear cage using 20 x Stainless carriage bolts and serrated nuts 3 Mount Front Cage Place the cage on top of floor Attach bottom of cage to floor using 20 x Stainless carriage bol...

Page 7: ...r B pillar trim will need to be partially removed to allow for mounting to metal behind trim Loosely attach 2 pcs front mounting brackets to front cage using 20 x carriage bolts and serrated nuts Mark...

Page 8: ...talling in order to get a clean tight fit 8 Rear Upper Fillers Applying pressure to rear upper filler panel tight to rear cage ceiling and bottom trim mark and pre drill mounting holes Attach to cage...

Page 9: ...door panel Starting at the top and working your way down pre drill w 5 32 drill bit and attach to door using 10 x Stainless sheet metal screws Note Starting at the top and working your way down will...

Page 10: ...ed on window Hinge window down being sure to keep window guard centered and mark holes using window guard as template on 1 bent lip of door panel Pre drill and attach hinge to lip on door panel using...

Page 11: ...and serrated nuts Tighten all hardware 15 Silicone All gaps and seams must be sealed 16 Rubber matting After silicone is dry place rubber matting 17 Dome Light Switch Box The switch box location can...

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