Haulotte HA12CJ Operator'S Manual Download

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Operator's manual

PRE-OPERATION INSPECTION

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .

2 - Working area assessment . . . . . . . . . . . . . . . .

3 - Inspection and Functional test . . . . . . . . . . . .

3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - Safety functional checks . . . . . . . . . . . . . . . . .

4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 -

Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 - Overload sensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 - Battery discharge indicator-Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9.1 -

Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9.2 -

Automatic reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.1 -

Black charger - Network 110 V - USA . . . . . . . . . . . . . . . . . . . .

4.10.2 -

Metal charger - Network 230 V . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for HA12CJ

Page 1: ...Operator s manual HA12CJ HA32CJ HA12CJ HA32CJ 4000827180 E 09 18 USA GB Operator s manual HA12CJ HA32CJ HA12CJ HA32CJ HA12CJ HA32CJ HA12CJ HA32CJ USA ...

Page 2: ...2 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ ...

Page 3: ...rds 18 3 Safety inquiries 19 4 Incident notification 19 5 Compliance 20 5 1 Productinformation 20 5 1 1 Change of Ownership Notification 20 5 1 2 Owner information update form 21 5 2 Productspecifications 22 B FAMILIARIZATION 1 General safety 23 1 1 Intendeduse 23 1 2 Decalcontent 24 1 3 Symbolsandcolors 25 1 4 Levelofseverity 25 1 5 Symbolslegendanddefinitions 26 2 Models description 27 3 Primary...

Page 4: ...6 4 2 Activationofcontrols 57 4 3 Faultdetector 57 4 3 1 Buzzers test 57 4 4 Overloadsensingsystem 57 4 5 Slopewarningdevice 58 4 6 Travelspeedlimitation 59 4 7 Electronicvariablespeeddrive 59 4 8 On boardelectronics 59 4 9 Batterydischargeindicator Hourmeter 60 4 9 1 Hour meter 60 4 9 2 Automatic reset 60 4 10 On boardcharger 61 4 10 1 Black charger Network 110 V USA 61 4 10 2 Metal charger Netwo...

Page 5: ...he machine 68 3 1 2 To stop the machine 68 3 2 Driveandsteercontrol 68 3 3 Boomandarmcontrols 69 3 4 Additionalcontrols 70 4 Emergency procedure 71 4 1 Mainpowersupplyfailure 71 4 1 1 Procedure 72 4 2 Torescueoperatorinplatform 75 4 2 1 Operation of overriding system from ground control box 76 5 Transportation 77 5 1 Puttingintransportposition 77 5 2 Machinelayout 78 5 3 Unloading 79 5 4 Towing 80...

Page 6: ...nspection 92 5 1 5 Operation 93 5 1 6 Specific decals 93 F MAINTENANCE 1 General 95 2 Maintenance Schedule 96 3 Inspection program 97 3 1 Generalprogram 97 3 2 Dailyinspection 98 3 3 Periodicinspection 98 3 4 Reinforcedinspection 98 3 5 Majorinspection 99 4 Repairs and adjustments 100 G OTHER INFORMATION 1 Warranty disclosure 101 1 1 AfterSalesService 101 1 2 Manufacturer swarranty 101 1 2 1 Warra...

Page 7: ...l work platform We would particularly like to draw your attention to 2 essential points Comply with safety instructions Use the equipment within the specified published performance limits With regard to the designation of our equipment we stress that this is purely for commercial purposes and not to be confused with the technical specifications Only the specifications in this manual should be used...

Page 8: ...eriodic inspections in accordance with HAULOTTE recommendations and local regulations All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service 1 2 EMPLOYER S RESPONSIBILITY The employer has the obligation To authorize the operator to use the machine To inform and familiarize the operator with the local regulations Forb...

Page 9: ...e To inform of any malfunctioning of the machine The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer Only authorized and qualified operators may operate HAULOTTE machines All operators must become familiar with and fully understand the emergency controls and be able to operate th...

Page 10: ...ove defective damaged machine from service Do not climb onto the compartment covers of the machine Do not replace items critical to machine stability with items of different weight or specification Do not replace factory installed tires with tires of different specifications or ply rating Do not alter or disable machine components that in any way affect safety and stability Do not disable the safe...

Page 11: ...hen in the platform Occupants must wear a fall arrest harness with energy absorber in accordance with applicable governmental regulations Attach the lanyard to the designated fall arrest anchor provided in the platform The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals Refer to this decal located on the platform Hold on securely to th...

Page 12: ...lace ladders or scaffolds in the platform or against any part of this machine Do not use the machine in winds exceeding the permissible limit Do not increase the surface area of the platform exposed to wind This includes adding panels mesh banners Be aware when working with materials with a large surface area This will add to the wind load on the machine Do not raise the platform or drive with pla...

Page 13: ...oom above the rear axle in the direction of movement While driving on a slope Always orientate the machine in the direction of the slope Always place the boom and the arms in fully retracted and in stowed position Do not travel down slopes in high speed Do not drive fast in narrow or cluttered areas Keep speed under control while making turns or sharp bends Do not exceed the slope limit for each o...

Page 14: ... 3 1 5 1 5 0 62 3 11 2 Light breeze Wind felt on the face Leaves rustle Weather vanes turn 1 6 3 3 6 11 3 72 6 84 3 Slight breeze Leaves and small twigs in constant motion Flags move slightly 3 4 5 4 12 19 7 46 11 8 4 Nice breeze Raised dust and loose papers Small branches are moved 5 5 7 9 20 28 12 43 17 4 5 Nice breeze Small trees in leaf to sway Crested wavelets form on inland waterways 8 0 10 ...

Page 15: ...200 kV 5 15 200 350 kV 6 20 350 500 kV 8 25 500 750 kV 11 35 750 1000 kV 14 45 Do not operate the machine when close to live power lines consider the movement of the machine and the sway of the electric power lines particularly in windy conditions Do not operate the machine during lightning thunderstorms snow ice or any weather condition that could compromise operator safety Do not use the machine...

Page 16: ...ear protective clothing and eye wear when working with batteries and power sources systems N B ACID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER Do not work on or operate a machine in an explosive or flammable atmosphere environment Do not touch hot components Do not bridge the battery terminals with metallic objects Do not service the battery in proximity of spark open flame lit cigarettes Wh...

Page 17: ...latform so as to provide the best possible visibility and to avoid any blind spots Hold on securely to the guardrails Occupants must wear a fall arrest harness with energy absorber in accordance with applicable governmental regulations Attach the lanyard to the designated fall arrest anchor provided in the platform Avoid contact with fixed or mobile obstacles other machines Other machines crane ae...

Page 18: ...xtended distances In case of a machine breakdown it is possible to tow short distance to load it onto a trailer Never leave the hydraulic cylinders fully extended before switching off the machine or when stationary for an extended period of time Retract the boom and lower the arms to the stowed position Rotate the turntable so that the boom is between the non steering wheels Select a safe parking ...

Page 19: ...ll provide a written response 4 Incident notification Notify HAULOTTE immediately when a HAULOTTE product has been involved in an incident accident leading to personal injury or death or when there is a major property damage HAULOTTE Group EUROPE Product Safety Department Address La Péronnière BP 9 42152 L Horme France Tel 33 0 4 77 29 24 24 Email ProductSafety haulotte com HAULOTTE Group Australi...

Page 20: ...ediately Once the bulletin has been addressed make sure that the completed form is submitted to HAULOTTE Do not hesitate to contact HAULOTTE Services should you have any questions relating to the issued bulletin s or with questions on the policy itself 5 1 1 Change of Ownership Notification It is important and necessary to keep HAULOTTE Services updated with current ownership of the machine This w...

Page 21: ...information Do not include leased or rented units in this form Current product owner 1 Current product owner 2 Name Name Company Company Address 1 Address 1 Address 2 Address 2 Country Country Phone Phone Date of ownership Date of ownership Signature Signature Date Date Company stamp is mandatory Company stamp is mandatory Tick here if the machine has been permanently removed from service scrapped...

Page 22: ...e Certain options can modify the machine s operating characteristics and its associated safety If your machine was originally delivered with options fitted replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself static test Otherwise it is essential to follow the manufacturer s recommendati...

Page 23: ...ored at a temperature out of range 20 C 50 C 4 F 122 F In an explosive atmosphere environment During storms In the presence of strong electromagnetic fields N B USE THE MACHINE UNDER NORMAL CLIMATIC CONDITIONS IF YOU NEED TO USE THE MACHINE IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION EXTREME HUMIDITY TEMPERATURES SALINITY CORROSIVENESS ATMOSPHERIC PRESSURE CONTACT HAULOTTE SERVICES REDUCE...

Page 24: ...rd severity levels Decals must be kept in good legible condition Familiarize yourself with the decals and their respective color codes Additional decals can be ordered from HAULOTTE Services C E a n d A S s t a n d a r d s A N S I a n d C S A s t a n d a r d s Marking Description 1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text DANGER 1 2 3 DANGER CRUSH HAZARD Do n...

Page 25: ...amage Prohibited action Reminder to use good practice or follow pre operation checks Cross reference to another part of the manual Cross reference to another manual Cross reference to repair contact HAULOTTE Services N B Additional technical information Color Title Description Danger Indicates a hazardous situation which if not avoided WILL result in death or serious injury Warning Indicates a haz...

Page 26: ...ry from Electric arcs Energy supply disconnecting devices Batteries fire emissions etc Risk of operator s falling Tip over due to excessive loading wind load and excessive ground slope Relate and coordinate directional arrows on the chassis with those on the control box Do not put foot in this area Do not put your hand in this area Keep away from product working area Never expose batteries and ele...

Page 27: ... C D E F G H I 27 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization 2 Models description Regulations Models ANSI and CSA standards HA32CJ HA32CJ CE AS and EAC standards HA12CJ HA12CJ ...

Page 28: ...amiliarization 3 Primary machine components 3 1 LAYOUT H A 1 2 C J H A 3 2 C J H A 1 2 C J H A 3 2 C J C4 C35 C7 C6 C8 C9 C34 C27 C33 C11 C10 C16 C12 C153 C56 C136 C151 C43 C47 C56 C138 C20 C20 C1 C12 C12 C42 C28 C104 C139 C152 Extérieur Outside Intérieur Inside ...

Page 29: ...ation lock pin C8 Input jib leveling cylinder C47 Battery isolation switch C9 Upper boom C56 Battery box C10 Slew ring C104 Lanyard attachment points C11 Turntable assembly C136 Steer wheels C12 Side cover x 4 C138 Battery charger C16 Lower arm C139 Electronic variable speed drive C20 Tie down and or lifting points C151 Cable carrier cat track C27 Ground control box Universal plug C152 Electric dr...

Page 30: ...30 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization 3 2 GROUND CONTROL BOX 3 2 1 Layout G e n e r a l v i e w ...

Page 31: ...ng position 14 SA82 Turntable rotation switch Move to the left Counter clockwise CCW rotation Move to the right Clockwise CW rotation 15 SA140 E stop button Pulled out Ground control box energized Pushed in De energizes control system 20 H1 Hour meter Total machine running hours 72 SA1 Control box activation key switch Left Platform control box energized Center De energizes control system Right Gr...

Page 32: ...ard Forward drive Move backwards Reverse drive Front axle steering selector Press right side of button Right hand steering Press left side of button Left hand steering 37 SA51 Jib lifting lowering switch Move upwards Jib lifting Move downwards Jib lowering 38 SA43 Platform rotation switch Move to the right Counter clockwise CCW rotation Move to the left Clockwise CW rotation 40 SA41 Platform level...

Page 33: ...creases the operating speed of functions controlled by the toggle switches 243 SB121 Speed increase button for movements in zone Press the button down Deceases the operating speed of functions controlled by the toggle switches 244 BG2 Speed status indicator for movements in zone The position of the light bar indicates where the speed selector is positioned within the minimum and maximum range 245 ...

Page 34: ...g speed restriction 2 67 m 8 ft 9 in 2 67 m 8 ft 9 in Maximum boom articulation point height 4 74 m 24 ft 11 in 4 74 m 24 ft 11 in Turret rotation 354 Platform rotation 180 90 90 Jib working range 132 5 63 5 69 Boom rotation angle 75 Total weight 7065 kg 15576 lb 7110 kg 15675 lb Maximum platform capacity 250 kg 551 lb 230 kg 507 lb Maximum number of occupants allowed 2 Maximum wind speed allowed ...

Page 35: ...2CJ HA32CJ HA12CJ HA32CJ B Familiarization Energy storage Type of battery Semi traction Battery amperage 320Ah Battery voltage 48 V Battery capacity 320 Ah Hydraulic tank capacity 13 5 L 3 6 gal US 13 5 L 3 6 gal US Machine HA12CJ HA32CJ HA12CJ HA32CJ ...

Page 36: ...aximum number of occupants allowed 2 Maximum wind speed allowed 45 km h 28 mph 45 km h 28 mph Manual force 666 N 150 lbf Gradeability 25 Maximum rated slope allowed 0 Maximum load on wheel 3550 daN 7 981 lb 3550 daN 7 981 lb Maximum ground pressure of wheel on paved ground 17 5 daN cm 3 64 lb ft 17 5 daN cm 3 64 lb ft Drive speed Unfolded machine maximum speed Micro speed Folded machine maximum sp...

Page 37: ...A B C D E F G H I 37 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization Notes ...

Page 38: ...3 2 C J 2x 551 lbs 250 kg 12 m 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 39 ft 40 in 36 ft 10 in 32 ft 10 in 29 ft 60 in 26 ft 30 in 23 ft 19 ft 80 in 16 ft 50 in 13 ft 10 in 9 ft 10 in 6 ft 7 in 3 ft 3 in 0 2 m 3 m 4 m 5 m 6 m 7 m 23 ft 19 ft 80 in 16 ft 50 in 13 ft 10 in 9 ft 10 in 6 ft 7 in 3 ft 3 in 1 m ft in m 0 0 ...

Page 39: ...2x 507 lbs 230 kg 12 m 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 39 ft 40 in 36 ft 10 in 32 ft 10 in 29 ft 60 in 26 ft 30 in 23 ft 19 ft 80 in 16 ft 50 in 13 ft 10 in 9 ft 10 in 6 ft 7 in 3 ft 3 in 0 2 m 3 m 4 m 5 m 6 m 7 m 23 ft 19 ft 80 in 16 ft 50 in 13 ft 10 in 9 ft 10 in 6 ft 7 in 3 ft 3 in 1 m ft in m 0 0 ...

Page 40: ...40 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization 5 Decals and markings locations C E a n d A S s t a n d a r d s ...

Page 41: ... oil level 1 307P221060 17 Red Risk of crushing Do not park 2 4000024800 18 Orange Hand crushing hazard Risk of crushed hands 4 4000024890 19 Other Read the operation manual 1 4000025140 20 Red Operation instructions 1 In german CE standard 307P222730 In english CE and AS standards 307P222740 In chineese CE standard 4000698920 In croatian CE standard 4000360810 In danish CE standard 307P222760 In ...

Page 42: ...ctrocution Hazard Water projection 1 4000025130 36 Red Risk of crushing Emergency lowering 1 4000027460 55 Yellow Battery charger socket 240 V 1 For CE only 4000273940 For AS only 4000307410 64 Green Battery verification 2 4000274040 65 Orange Risk of crushing Protective clothing required 2 4000027440 68 Other Transport height 1 4000417470 4000667420 69 Blue Battery isolation switch 1 4000420650 7...

Page 43: ...A B C D E F G H I 43 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization Notes ...

Page 44: ...44 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization A N S I a n d C S A s t a n d a r d s ...

Page 45: ...rrow 1 3078137430 11 Other Lanyard attachment points Harness attachment compulsory 2 307P216290 12 Other Material risk Yellow and black adhesive tape 4 4000421700 14 Red Risk of crushing Spindle 1 In english 4000024830 In french 4000068080 In spanish 4000086510 15 Other Crown greasing 1 4000025160 16 Other Max and min oil level 1 307P221060 17 Red Risk of crushing Do not park 2 In english 40000248...

Page 46: ... Battery verification 2 4000274040 65 Orange Risk of crushing Protective clothing required 2 In english 4000025030 In french 4000068120 In spanish 4000086550 68 Other Transport height 1 4000417470 4000667420 69 Blue Battery isolation switch 1 4000420650 73 Blue Battery mass 2 4000702000 Marking Color Description Quantity HA32CJ HA32CJ ...

Page 47: ...A B C D E F G H I 47 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization Notes ...

Page 48: ...48 4000827180 E 09 18 USA GB HA12CJ HA32CJ HA12CJ HA32CJ B Familiarization E A C s t a n d a r d ...

Page 49: ... Operation instructions Horizontal 1 For Russia 4000359920 For Ukraine 4000359910 22 Orange Risk of crushing Do not place foot 2 307P227010 23 Red Risk of crushing Driving direction 1 307P227040 24 Red Danger of electrocution 2 307P226960 25 Red Risk of crushing Closing drop rail 1 307P226950 26 Red Danger of electrocution Ground for welding 1 307P226970 27 Other Tilt verification 1 For Russia 307...

Page 50: ...met compulsory 1 307P226680 221 Other Obligatory routing 1 307P227510 222 Other Danger unstable side H87 1 307P227680 228 Other Horn 1 4000014830 229 Other Do not travel down slopes in high speed 1 307P226990 230 Other No admittance 2 307P227560 231 Other Do not park in the work area 2 307P227000 236 Other Caution glasses 1 307P226670 237 Yellow Risk of crushing 2 307P227670 Marking Color Descript...

Page 51: ... suitable to carry out the work in complete safety and in compliance with this Operator s Manual All managers who are responsible for persons operating the machine must be familiar with the local regulations currently applicable in the country of use and ensure that they are adhered to Before using the machine read the previous chapters in this manual Ensure that you have understood the following ...

Page 52: ...doors are opened Comply with permit to work systems where sites have them e g chemical plants Provide a rescue plan for all risks including falls and crush hazards Ensure personnel understand and are appropriately trained in the rescuing procedures Site based personnel trained in operation of functions and in the emergency lowering systems from the ground control box should be present Ensure that ...

Page 53: ...ps replace the part before use S a m p l e o f b r o k e n w e l d s We recommend these forms to be completed daily and stored to assist with your maintenance schedule Each action is depicted in the daily inspection sheet using the following symbols Use the detailed program below Never use a defective or a malfunctioning aerial work platform If any item on the check list is marked No during the in...

Page 54: ...he lock on the engine casing Turntable Test the operation of the turntable locking system Hydraulic oils filters and hoses Check the hydraulic oil level Top up the oil if necessary Machine stowed Check the clogging indicator on the hydraulic pressure filter change if clogged Check the hoses blocks and pumps fittings cylinders and the tank for the absence of leaks deformations and damage Platform T...

Page 55: ...of missing or loose screws and bolts Check for the absence of deformation cracking and breakage of axis stops bushing and axes Check for the absence of foreign bodies in joints and sliding parts Safety devices Test the operation of the upper and lower control boxes manipulators switches buttons horn emergency stops screens and lights Test the operation of visual and audible alarms Check the absenc...

Page 56: ...ith an E Stop button which cuts all movements when pushed in The following checks describe the operation of the machine and the specific controls required For the location and description of these controls refer to section B 3 2 and D 2 Ground control box and B 3 3 and D 3 Platform control box 4 1 E STOP BUTTON CHECK G r o u n d c o n t r o l b o x E s t o p b u t t o n P l a t f o r m c o n t r o...

Page 57: ...4 OVERLOAD SENSING SYSTEM If the platform load exceeds the maximum allowed load no movement is possible from the 2 control boxes At ground and platform control boxes a buzzer sounds and an indicator light warns the operator To return the machine to normal operation remove weight from the platform until the load is below the maximum allowed load Daily check that the LED s illuminate when the machin...

Page 58: ...eposition the machine on level ground before raising the platform again To restore the disabled functions perform the following movements 1 Lower the boom 2 Lower the arm 3 Lower the jib until it is below horizontal To c h e c k t h e t i l t s e n s o r a t g r o u n d c o n t r o l b o x Step Action 1 Open the right hand compartment cover Component location diagrams and locate the tilt sensor C2...

Page 59: ...reverse braking if necessary Daily check that the speed is limited to less than 1 km h 0 6 mph when The boom is raised by more than 10 above horizontal The boom is telescoped extended more than 400 mm 16 in The arm is lifted 4 7 ELECTRONIC VARIABLE SPEED DRIVE The machines are fitted with an electronic variable speed drive which manages the power supplied to the drive motors and hydraulic pump mot...

Page 60: ...Battery correctly charged 20 charge The batteries must be recharged The movement ascent is stopped 4 9 1 Hour meter It totals up The machine operating hours Movements and travel 4 9 2 Automatic reset The automatic restart is coming up at a certain voltage level The automatic restart doesn t mean that the battery is fully charged Only the indicator of the charger gives the real state of the batteri...

Page 61: ... V networks Battery charging starts as soon as it is connected via the mains supply No movement is allowed during the charging process 4 10 1 Black charger Network 110 V USA B l a c k c h a r g e r The 93 indicator indicates charge status Green LED Battery charged 100 Yellow LED Battery charged 80 Red LED Battery in initial charging phase If a fault occurs the indicator flashes in different colour...

Page 62: ...ator indicates charge status Green LED Battery charged 100 Flashing LED in the equalization phase Yellow LED Battery charged 80 Red LED Battery in initial charging phase In case of a fault the indicator flashes red to indicate an excessive charging time short circuit battery components errors in the temperature reading or an excessive ambient temperature ...

Page 63: ...rk platform Prior to operation Read understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform Read understand and obey all Federal State and local codes and regulations Become familiar with the proper use of all controls and emergency systems 1 2 MAJOR DESCRIPTION All the machines are equipped with Platform control box Ground control box Au...

Page 64: ...authorize one or more function movements If enable switch 228 is kept engaged without selecting a function movement for more than 8 s enable switch is automatically de activated The release of Enable switch 228 while performing a movement stops all the movements The stop of movements is progressive If the Enable switch system is re pressed the movement doesn t restart It could restart only when th...

Page 65: ...ch is kept active for more than 8 seconds without selecting a function movement then movement is disallowed Before activating other movement controls the foot pedal C42 and or the Enable switch system must be released in order to reset The release of enable foot pedal and or trigger while performing a movement stops all the movements The stop of movements is progressive If the enable foot pedal an...

Page 66: ...2 BOOM AND ARM CONTROLS Platform leveling is available regardless of the work height Even at low movement speeds use the controls with caution N B RELEASING THE ENABLE SWITCH 228 WILL STOP ALL MOVEMENTS G r o u n d b o x c o n t r o l s e m e r g e n c y s t a t i o n Control Action Raising lowering of boom Push the boom raising switch 10 upwards to raise the boom Push the boom raising switch 10 d...

Page 67: ...rntable rotation Push the turntable rotation switch 14 to the right for a clockwise CW rotation Push the turntable rotation switch 14 to the left for a counter clockwise CCW rotation Platform leveling Move the platform leveling switch 13 upwards to raise the platform Move the platform leveling switch 13 downwards to lower the platform Jib rotation Push the jib rotation selector switch 74 to the le...

Page 68: ...rows on the chassis and platform controls Move the drive control joystick 33 in the direction matching the directional arrows N B ON UNEVEN TERRAIN LOWER THE BOOM TO IMPROVE THE DRIVE PERFORMANCE Control Action Driving Push the low or high speed selector 45 Move the drive joystick 33 forwards to drive the machine forwards Push the low or high speed selector 45 Move the drive joystick 33 backwards ...

Page 69: ...e right to retract the boom Raising lowering of boom Push the boom raising joystick 49 forwards to raise the boom Push the boom raising joystick 49 backwards to lower the boom Raising lowering of arm Push the arm raise lower selector 247 upwards to raise the arm Push the arm lift lower selector 247 downwards to lower the arm Jib raising lowering Push the jib switch 37 upwards to raise the jib Push...

Page 70: ...ht for a counter clockwise CCW rotation Move the platform rotation selector 38 to the left for a clockwise CW rotation Platform leveling Move the platform leveling switch 40 upwards to raise the platform Move the platform leveling switch 40 downwards to lower the platform Jib rotation For HA12CJ only Push the jib rotation selector switch 83 to the left for a clockwise CW rotation Push the jib rota...

Page 71: ...ctions It is a hand pump located next to the hydraulic distributors on the turntable This pump can be used in combination with a manual override multi bank electro hydraulic valve to perform the movement required the work platform can be safely returned into a position from which it is possible to leave it without danger Raising lowering of arm Raising lowering of boom Telescope extension retracti...

Page 72: ...72 4000827180 E 09 18 USA GB D Operation instructions HA12CJ HA32CJ HA12CJ HA32CJ 4 1 1 Procedure Insert the lever 1 in the return bend of the pump 3 ...

Page 73: ...A32CJ HA12CJ HA32CJ M a n u a l r e p a i r M a r k i n g 3 0 Push the lever from left to right several times whilst keeping down the manual electro distributor control 2 for the required movement as shown on the plate 30 Please refer to paragraph B 5 Decals and markings locations ...

Page 74: ...nce must be made for the possibility of boom deflection when egressing from the platform The occupant s must ensure that 2 lanyards are used for security safety One must be attached to the designated anchorage point on platform the occupant s is in and the other attached to the structure intended to get on Do not leave platform without taking into account the allowance for possibility of boom defl...

Page 75: ...ected In this situation supervisor s at ground level must turn the control box selector 72 to the right on the ground control box to take control To safely activate movements from the ground control box the enable switch 228 must be held activated depressed Procedure Turn the control box selector 72 to the right to energize the ground control box The platform box controls are now de energized Chec...

Page 76: ...the overriding system switch 245 located under the cover and simultaneously press the platform lowering button until the safety mechanisms are deactivated alarms stop and therefore normal movements are possible again or until the operator can be rescued O v e r r i d i n g s y s t e m s w i t c h u n d e r c o v e r Once rescue operations are complete write an incident report ...

Page 77: ... platform is completely empty To climb the slope select low driving speed If the slope is too steep use a winch in addition to the low speed drive Lower the boom Ensure that the jib is raised as necessary to give ground clearance when driving the machine onto the loading ramp Drive onto the truck bed slowly Secure the machine to the tie down points provided Section D Machine layout Lock the turnta...

Page 78: ...78 4000827180 E 09 18 USA GB D Operation instructions HA12CJ HA32CJ HA12CJ HA32CJ 5 2 MACHINE LAYOUT T u r n t a b l e r o t a t i o n e n a b l e d T u r n t a b l e r o t a t i o n d i s a b l e d ...

Page 79: ...that the machine is in good condition Remove the turntable rotation locking pin Section D Machine layout Remove the tie downs Select low drive speed at the platform control box Start the machine from platform control box To reinstate the system lift the jib a few centimetres inches using the ground control box Warning Upon starting a machine that has been secured and transported the safety system ...

Page 80: ...ive hubs 5 4 2 Re engaging the drive hubs To return machine to normal operation and braking reverse the steps performed in disengaging the drive hubs In the event of a machine breakdown the machine can be towed a short distance to load it onto a transport vehicle Ensure that no one is in the platform during towing Ensure boom is in the stowed position and the turntable is locked prior to towing Th...

Page 81: ... follow engine supplier operator and maintenance manuals Storing of the machine with an obstacle under the boom structure is forbidden To avoid any risk of corrosion on rods of cylinders during a storage period of more than 1 month In a normal atmospheric environment perform a complete cycle for the cylinders every 2 months while they are in storage In harsh environments high levels of salinity in...

Page 82: ...o the designated lifting eyes Each of the slings used for lifting the machine must be adjusted to keep the machine level and to minimize the risk of damage to the machine Anchorage point for lifting are identified labeled by the following symbol ONLY trained and authorized personnel should attempt to lift the machine L i f t i n g c o n f i g u r a t i o n w i t h s l i n g s Never lift the machin...

Page 83: ...reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range It is recommended to use the hydraulic oil according to weather condition Refer to the table below N B IT IS RECOMMENDED TO REPLACE LOW TEMPERATURE OIL AS THE AMBIENT TEMPERATURE REACHES 15 C 59 F IT IS NOT ADVISABLE TO MIX OILS OF DIFFERENT BRANDS OR TYPES Environmental conditions SAE Viscosity gra...

Page 84: ...84 4000827180 E 09 18 USA GB D Operation instructions HA12CJ HA32CJ HA12CJ HA32CJ Notes ...

Page 85: ...m 6 ft 57in 2 00 m 6 ft 57 in D Wheel base 1 65 m 5 ft 5 in 1 65 m 5 ft 5 in E Ground clearance 107 cm 43 in 107 cm 43 in F X G Platform dimensions 1 14 x 0 80 m 3 ft 9 in x 2 ft 7 in 1 14 x 0 80 m 3 ft 9 in x 2 ft 7 in H Storage length 3 86 m 12 ft 8 in 4 20 m 16 ft 7 in J Storage height 2 30 m 7 ft 55in 2 70 m 8 ft 86 in Machine HA32CJ HA32CJ Marking Specifications Dimensions SI Imp SI Imp A Ove...

Page 86: ... to the whole body are determined per European Directive 2006 42 CE Component HA12CJ HA32CJ HA12CJ HA32CJ Frame assembly mass 2630 kg 5798 lb Mass of each wheel 51 3 kg 1 kg 113 1 lb 2 2 lb Turret assembly mass 350 kg 772 lb Counterweight mass Turntable 1178 kg 29 kg 2597 lb 64 lb Battery mass 576 kg 1370 lb Boom assembly mass 410 kg 904 lb 500 kg 1102 lb Arm assembly mass 490 kg 1080 lb Jib assem...

Page 87: ...the hub Damage to the tire Cut or hole 3 cm 2 in in the rubber side wall Blister or pronounced lump on the external and lateral wall Damaged wheel stud Damage or wear on the side wall to the extent that the reinforcing wire is visible Consistent wear of the ground contact surface greater than 25 Tires and rims are critical components for the stability of the machine For safety reasons Use only HAU...

Page 88: ...l to be removed Raise the machine using a jack or a hoist Remove the wheel nuts Remove the wheel Install the new wheel Lower the machine to the ground Tighten the wheel nuts to the recommended torque Refer to maintenance and repair manuals N B IF A WHEEL HAS BEEN REPLACED WHILE OBSERVING THE AXLE TRACK PATTERN CHECK FOR CORRECT INSTALLATION ...

Page 89: ...rigger of joystick Enable switch foot pedal and Enable switch on ground control box The Activ Shield Bar is active when the platform is elevated boom or arm and creep speed is automatically engaged It is not enabled when stationary or in the transport position when drive turret rotation and jib raise are possible The green indicator light of the Activ Shield Bar is illuminated indicating the devic...

Page 90: ... General Specifications HA12CJ HA32CJ HA12CJ HA32CJ 5 1 2 Characteristics Marking Description 1 Activation bar 2 Electrical box 3 RESET push button 4 Green indicator light 5 Blue flashing indicator indicates activation bar operates ...

Page 91: ...n the platform so as to provide the best visibility possible and avoid any blind spots Always ensure that the chassis is never driven any closer than 1 m 3 ft3 in from holes bumps tilts obstructions debris and ground coverings that may hide dangers During operation keep all the parts of the body inside the platform To position the machine close to obstacles it is recommended to use boom movements ...

Page 92: ... tests result positive Start the machine from platform control box Switch off pushed in all E Stop buttons Check absence of warning signal Check that the light indicator is not activated when the machine is in stowed position To ensure Activ Shield Bar device is functioning correctly perform the following When stowed Check that the green indicator light is not illuminated When boom or arm is raise...

Page 93: ... the entrapment are authorised To re set the Activ Shield Bar release the activation bar the Enable switch and controls Then press the reset button Care must be taken during all operations to prevent collision and entrapment against structures 5 1 6 Specific decals L o c a t i o n o f t h e d e c a l s Marking Description Quantity Part number 1 Do not lean on the bar 1 4000206690 2 Activ Shield Ba...

Page 94: ...94 4000827180 E 09 18 USA GB E General Specifications HA12CJ HA32CJ HA12CJ HA32CJ Notes ...

Page 95: ...o Do Use your senses sight smell hearing and touch Frequency Check your machine periodically during your entire workday Make sure to do your inspection the same way every time Complete one of these inspections at the start and end of each shift N B IF DAMAGE OR UNAUTHORIZED MODIFICATIONS ARE DISCOVERED THE MACHINE MUST BE REMOVED FROM SERVICE UNTIL REPAIRS ARE MADE BY A QUALIFIED SERVICE TECHNICIA...

Page 96: ...n to other external factors There are a number of factors which can affect the design life including but not limited to severity of operating conditions routine maintenance which should be carried out in accordance with this manual Severity of operating conditions may require a reduction in time between maintenance periods Machines that have been out of service or have not been in use for more tha...

Page 97: ...rded in the safety register or machine log book controlled and overseen by the company manager This register or machine log book and the list of competent repair persons must be made available to the government work inspector and HAULOTTE Services When Responsible Stakeholder What Before sale Owner or renter Competent technician or qualified technician HAULOTTE Services Periodic inspection Before ...

Page 98: ... require frequent inspections This inspection is the responsibility of the owner and inspections must be carried out by a competent company or person This inspection is in addition to the daily inspection This inspection should also be conducted after Extensive dismantling and reassembly of major components Repairs involving the machine s essential components Any accident causing stress to the mac...

Page 99: ...life of 10 years This evaluation must take place after 10 years of operation and then repeated every 5 years thereafter The severity of operating conditions may require frequent inspections This inspection is the responsibility of the owner and it must be conducted by a HAULOTTE Services technician This inspection includes Daily inspection Periodic inspection Reinforced inspection N B REFER TO THE...

Page 100: ...HAULOTTE Services will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel HAULOTTE reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE Any unauthorised repairs modifications will void HAULOTTE warranty With the utmost care to ensure enhanced reliability and greater safety of the HA...

Page 101: ...present warranty is valid for a period of 12 months or up to a maximum of 1000 operating hours for lifting and handling equipment and 2000 operating hours for public works machinery starting from delivery and terminating when the first limit is reached Spare parts are covered by a 6 month warranty 1 2 3 Procedure conditions To benefit from the warranty the owner or rental company must inform the n...

Page 102: ...r meter must be maintained in good working order to guarantee maximum working life and to justify maintenance at the recommended time Warranty obligations for the time period stated above will cease immediately in situations where the defect is due to the following reasons Use of spare parts that are not HAULOTTE originals If elements or products other than those recommended by the manufacturer ar...

Page 103: ...djustments are considered a part of normal machine usage conditions and are not covered by the warranty Hydraulic and fuel circuit contamination Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean HAULOTTE will not accept any claims concerning cleaning of the fuel circuit filter injection pump or any other equipment in direct contact with fuel or lubrican...

Page 104: ...546 6150 FAX 65 6536 3969 E mail haulotteasia haulotte com www haulotte sg HAULOTTE MIDDLE EAST FZE PO BOX 293881 Dubaï Airport Free Zone DUBAÏ United Arab Emirates TEL 971 0 4 299 77 35 FAX 971 0 4 299 60 28 E mail haulottemiddle east haulotte com www haulotte international com HAULOTTE SCANDINAVIA AB Taljegårdsgatan 12 431 53 Mölndal SWEDEN TEL 46 31 744 32 90 FAX 46 31 744 32 99 E mail info se ...

Page 105: ...r y o p e r a t e d m a c h i n e s CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer WASH HANDS AFTER HANDLING ...

Page 106: ...106 4000827180 E 09 18 USA GB G Other information HA12CJ HA32CJ HA12CJ HA32CJ Notes ...

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